{"id":1123,"date":"2026-08-04T06:58:21","date_gmt":"2026-08-04T06:58:21","guid":{"rendered":"https:\/\/isbmblowmolding.com\/?p=1123"},"modified":"2026-08-13T07:55:00","modified_gmt":"2026-08-13T07:55:00","slug":"zq110-zq135-high-cavitation-ibm-machines","status":"publish","type":"post","link":"https:\/\/isbmblowmolding.com\/ary\/application\/zq110-zq135-high-cavitation-ibm-machines\/","title":{"rendered":"ZQ110 & ZQ135: High-Cavitation IBM Machines for Large-Scale Output"},"content":{"rendered":"
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ZQ Series Deep Dive \u2014 High Output<\/p>\n

ZQ110 & ZQ135 IBM Machines: High-Cavitation Output for Large-Scale Bottle Production<\/h2>\n

A complete specification guide and application analysis for the ZQ110 and ZQ135 \u2014 the two largest hydraulic IBM machines in the ZQ Series, designed for high-cavitation pharmaceutical, cosmetic, and packaging operations requiring maximum output from a single press.<\/p>\n<\/div>\n

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When a pharmaceutical converter needs 15,000 pill bottles per hour from a single press, or a personal care manufacturer needs 20 cavities at 10 ml running three shifts, the ZQ110 and ZQ135 are the machines built for that scale. These are the largest hydraulic models in the ZQ Series \u2014 sitting at 1,100 kN and 1,350 kN clamping force respectively \u2014 and they represent the upper limit of what a single three-station one-step IBM machine can produce in terms of cavitation capacity and total output volume.<\/p>\n

This article covers the specifications, cavitation reference data, key differences between the ZQ110 and ZQ135, and the production scenarios that justify each model \u2014 so large-scale buyers can match machine to production requirement with confidence before committing to tooling and infrastructure investment.<\/p>\n

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ZQ110 vs ZQ135: Specification Comparison<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nUnit<\/th>\nZQ110<\/th>\nZQ135<\/th>\n<\/tr>\n<\/thead>\n
Screw Diameter<\/td>\nmm<\/td>\n65<\/td>\n70<\/td>\n<\/tr>\n
Max Shot Weight<\/td>\ng<\/td>\n540<\/td>\n650<\/td>\n<\/tr>\n
Injection Clamp Force<\/td>\nkN<\/td>\n1,100<\/td>\n1,350<\/td>\n<\/tr>\n
Blow Clamp Force<\/td>\nkN<\/td>\n160<\/td>\n200<\/td>\n<\/tr>\n
Max Platen Size (L\u00d7W)<\/td>\nmm<\/td>\n780 \u00d7 560<\/td>\n900 \u00d7 620<\/td>\n<\/tr>\n
Max Cavities @ 10 ml<\/td>\n\u2014<\/td>\n20<\/td>\n30<\/td>\n<\/tr>\n
Max Bottle Height<\/td>\nmm<\/td>\n350<\/td>\n400<\/td>\n<\/tr>\n
Dry Cycle<\/td>\ns<\/td>\n4<\/td>\n4<\/td>\n<\/tr>\n
Total Power<\/td>\nkW<\/td>\n80<\/td>\n95<\/td>\n<\/tr>\n
Machine Footprint (L\u00d7W\u00d7H)<\/td>\nm<\/td>\n5.0\u00d71.8\u00d72.2<\/td>\n5.5\u00d72.0\u00d72.4<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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Who These Machines Are Built For<\/h2>\n
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ZQ110 \u2014 Large-Scale Pharma & Cosmetics<\/p>\n

The ZQ110 is the preferred model for large pharmaceutical bottle manufacturers who need 20-cavity production at 10 ml or 12-cavity at 50 ml \u2014 delivering over 15,000 bottles\/hr at full cavitation. One confirmed ZQ110 installation is at A-IL Plastic in Korea, producing 300 ml daily-chemical containers. The 780 \u00d7 560 mm platen accommodates large-format mold footprints without the full infrastructure footprint of the ZQ135, making it the practical upper limit for most large-scale converters.<\/p>\n<\/div>\n

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ZQ135 \u2014 Maximum Cavitation, Highest Volume<\/p>\n

The ZQ135 is the highest-output hydraulic IBM machine in the ZQ range \u2014 the only model capable of 30 cavities at 10 ml, delivering up to 22,950 bottles per hour from a single press. Its 900 \u00d7 620 mm platen and 650 g maximum shot weight make it the correct specification for industrial-scale pharmaceutical vial production, high-volume hotel amenity lines, and large cosmetics manufacturers who operate multi-press filling lines where per-press output is the commercial bottleneck.<\/p>\n<\/div>\n<\/div>\n

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Cavitation & Output by Bottle Volume: ZQ110 vs ZQ135<\/h2>\n
\n\n\n\n\n\n\n\n\n\n
Volume<\/th>\nZQ110 Cavities<\/th>\nZQ110 Bottles\/hr<\/th>\nZQ135 Cavities<\/th>\nZQ135 Bottles\/hr<\/th>\n<\/tr>\n<\/thead>\n
10 ml<\/td>\n20<\/td>\n~15,300<\/td>\n30<\/td>\n~22,950<\/td>\n<\/tr>\n
50 ml<\/td>\n12<\/td>\n~9,180<\/td>\n16<\/td>\n~12,240<\/td>\n<\/tr>\n
100 ml<\/td>\n8<\/td>\n~6,120<\/td>\n12<\/td>\n~9,180<\/td>\n<\/tr>\n
300 ml<\/td>\n4<\/td>\n~3,060<\/td>\n6<\/td>\n~4,590<\/td>\n<\/tr>\n
1,000 ml<\/td>\n2<\/td>\n~1,530<\/td>\n3<\/td>\n~2,295<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Estimates at 4 s dry cycle and 85% line efficiency. Confirmed cavitation data provided by our engineering team against your bottle drawing.<\/em><\/p>\n

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ZQ110 or ZQ135: How to Decide<\/h2>\n

Both models run the same four-second hydraulic dry cycle, share the same three-station one-step IBM architecture, and are built on the same European-style frame. The decision between them reduces to three practical questions:<\/p>\n