Daily Chemicals & Cosmetic Bottle ISBM Blow Molding Machine

Daily Chemicals & Cosmetic Bottle ISBM Blow Molding Machine

One-step ISBM blow molding machine engineered for cosmetic and daily chemical PET/PP/PC/PETG/Tritan bottles from 10ml to 15,000ml. Single-stage injection, stretching, and blowing in one cycle delivers injection-grade neck precision (±0.05mm wall variance) with up to 7,200 bottles/hour output across 2–6 cavity configurations. Servo-hydraulic drive cuts energy consumption by 40% versus two-stage systems. Ideal for lotion pumps, shampoo bottles, cream jars, and premium skincare packaging. CE/ISO certified, compact footprint from 2.9m².

Kategorie:

Beschreibung

ISBM · One-Step Blow Molding · Cosmetic & Daily Chemical Packaging

Daily Chemicals & Cosmetic Bottle Series
Blow Molding Machine

Single-stage ISBM technology — injection, stretching, and blowing done in one machine cycle. Capacities from 10 ml to 15,000 ml, output up to 7,200 bottles/hour.

PET / PP / PC / PETG / Tritan
2-Cavity to 6-Cavity
Up to 5,000 ml Bottle
CE / ISO Certified

Daily Chemicals Cosmetic Bottle Series ISBM Blow Molding Machine

7,200

BPH Max Output

15,000

ml Max Bottle Volume

6

Max Cavities

40%

Less Energy vs. 2-Stage

What This Machine Actually Does — and Why It Matters for Cosmetic Packaging

This is a one-step injection stretch blow molding machine (ISBM) purpose-built for the daily chemical and cosmetic packaging sector. Instead of buying a preform machine, a reheating unit, and a blow molding machine separately, this system handles everything — injection, conditioning, stretching, and blowing — inside a single, fully automated cycle.

The result is a finished bottle that comes out of the mold ready for filling, with wall thickness variance typically under ±0.05 mm and neck dimensions consistent enough for standard pump and spray fitments. That level of precision is genuinely hard to achieve in a two-stage setup, because temperature fluctuations during preform reheating introduce variability that compounds by the time the bottle is blown.

The series covers two main sub-families: the HGA.AS / HGA.ES electric-servo and hydraulic-servo models (2-cavity, suited for smaller-volume complex shapes from 500 ml to 15,000 ml) and the HGA.FS large-format single-cavity models (1–2 cavity, for 1,500 ml to 5,000 ml premium cosmetic containers). Container types include lotion pumps, shampoo bottles, body wash bottles, facial cream jars, perfume flacons, and industrial-grade cleaning product containers.

Cosmetic PET bottle produced by ISBM blow molding machine
Shampoo and body wash bottles blow molded by ISBM machine
Daily chemical HDPE bottle from ISBM stretch blow molding machine
Transparent PET cosmetic lotion bottle ISBM machine output

Full Technical Specifications — All Models

HGA.AS / HGA.ES 2-Cavity & 3-Cavity Series · HGA.ES 4-Cavity & 6-Cavity Series · HGA.FS Large-Format Series

Series A — HGA.AS / HGA.ES (Small to Mid Volume)

Parameter Unit HGA.AS-2C114.3 HGA.AS-4C76.2 HGA.ES-2C100 HGA.ES-2C114.3 HGA.ES-2C130 HGA.ES-2C150 HGA.ES-2C200 HGA.ES-2C260 HGA.ES-3C76 HGA.ES-3C114 HGA.ES-4C76 HGA.ES-4C100
MOLDING GROUP
Clamping Stroke mm 122 100 110 132 160 190 215 275 100 133 100 128
Mold-Open Distance mm 302 280 280 312 360 440 499 635 300 363 300 328
Stretching Stroke mm 400 350 350 400 350 450 500 550 240 350/450 350 350
Cavities — 2 4 2 2 2 2 2 2 3 3 4 4
CONTAINER SPECS
Max. Container Volume ml 1,000 500 500 1,000 1,500 2,500 5,000 15,000 700 1,500 700 800
Max. Neck Diameter mm 88 48 68 88 98 110 138 168 18–38 40 48 68
Theoretical Output bph 2,000 4,000 2,400 2,000 1,800 1,800 1,600 900 3,000 2,400 4,800 4,600
ELECTRICAL SYSTEM
Max. Heating Power kW 45 33 34 50 42.5 42.5 85 68 40 40 40 62.5
MACHINE DIMENSIONS
Size (L×W×H) mm 2660×1660×2150 3370×1850×2100 2900×1525×1930 3220×1660×2010 3600×1800×1980 4290×1800×2220 4300×2100×2500 5570×2090×2500 2850×1850×2180 3240×1800×2000 3290×1850×2260 4170×1930×2340
Machine Weight kg 2,600 4,000 2,000 3,000 3,000 3,500 4,500 7,500 3,500 4,000 3,500 4,000

Series B — HGA.ES 4-Cavity / 6-Cavity & HGA.FS Large-Format

Parameter Unit HGA.ES-4C114 HGA.ES-4C114.3 HGA.ES-4C130 HGA.ES-4C150 HGA.ES-6C76 HGA.ES-6C114 HGA.FS-1CG130 HGA.FS-1CG150 HGA.FS-1CG196 HGA.FS-1CG220 HGA.FS-2CG220
MOLDING GROUP
Clamping Stroke mm 132 132 148 165 100 128 150 200 225 225 225
Cavities — 4 4 4 4 6 6 1 1 1 1 2
CONTAINER SPECS
Max. Container Volume ml 1,300 1,000 1,500 2,500 700 1,500 1,500 2,500 5,000 5,000 5,000
Max. Neck Diameter mm 88 88 98 110 38 68 98 110 110 138 168
Theoretical Output bph 3,300 4,000 3,200 4,000 7,200 5,400 700 700 600 600 1,000
ELECTRICAL SYSTEM
Max. Heating Power kW 50 52 68 78 62.5 72 16 12 24 36 72
MACHINE DIMENSIONS
Size (L×W×H) mm 5120×2150×2350 5120×2150×2310 5450×2070×2320 6200×2150×2050 4690×2000×2000 5300×2150×2250 3160×1500×1800 3100×1450×1800 3510×1830×2000 4200×2070×2000 4200×2300×2000
Machine Weight kg 5,500 5,500 6,500 8,000 5,500 6,500 2,000 2,500 2,800 3,200 4,500

* Blowing pressure 26–35 kg/cm² | Operating pressure 7 kg/cm² | Cooling water 8–12 °C, 5–6 kg/cm²

Compatible Materials for Cosmetic & Daily Chemical Bottle Production

The series runs cleanly on five material types. Which one you choose largely depends on your bottle’s end-use requirements — clarity, chemical resistance, regulatory compliance, and whether the container needs to handle elevated temperatures.

PET

Crystal clarity, excellent gas barrier, lightweight. The go-to for lotion pumps, toner bottles, and serum packaging where glass-like appearance matters at a fraction of the weight and cost.

PP

Heat-resistant up to 120 °C, chemically stable against most surfactants and alcohols. Good choice for hot-filled products and refillable containers in the personal care segment.

PC

High-impact strength with optical clarity. Suited for dispensing systems and premium packaging that will undergo repeated drop and stress testing in retail environments.

PETG

Easier processing than standard PET, sharper detail retention in complex mold geometries. Popular for shaped perfume bottles and cosmetic containers with faceted or embossed surfaces.

Tritan (BPA-Free)

FDA-compliant, dishwasher-safe, and completely BPA-free. Growing demand in premium skincare and baby personal care lines where material safety claims are a marketing priority.

Key Engineering Features of the ISBM Cosmetic Bottle Blow Molding Machine Series

What you’re actually paying for — in concrete terms, not marketing language.

01

Four Processes, One Machine Cycle

Injection, conditioning, stretching, and blowing happen sequentially within the same thermal envelope. This removes the preform reheating step that two-stage extrusion blow molding systems require, cutting energy consumption by up to 40% and eliminating the crystallinity losses that come from re-heating already-cooled material.

02

Servo-Driven Hydraulic Control

The HGA.ES models use servo-hydraulic drive systems that match hydraulic output to actual cycle demand rather than running at constant pressure. In measured trials this reduces hydraulic energy consumption by 30–50% compared with fixed-displacement pump setups, and it also cuts oil temperature rise, which extends seal life and reduces maintenance downtime.

03

Precise Neck Dimension Accuracy for Pump Compatibility

Because the neck is formed by injection molding (not blow molding), thread pitch and finish diameter are controlled to injection-grade tolerances. This is critical for cosmetic bottles that use lotion pumps or disc-top closures — mismatched neck threads are among the most common rejection reasons at filling lines, and ISBM essentially removes that variable.

04

No External Contamination Between Preform and Bottle

In two-stage SBM, preforms are stored, transported, and fed into a second machine — each step is an opportunity for surface contamination. In ISBM, the preform goes directly from injection into the blow mold without leaving the machine. For pharmaceutical-adjacent cosmetics and baby care products, this single-stage closed process is a meaningful quality argument.

05

Wide Bottle Shape Flexibility

The machine can run cylindrical, square, oval, flat, wide-mouth, narrow-mouth, and asymmetric/special-shaped bottles. The HGA.FS large-format series handles containers up to 5,000 ml and 220 mm neck diameter, which covers everything from standard shampoo bottles to 4L refill packs for professional salon and industrial cleaning applications.

06

Compact Footprint for Cosmetic Filling Plants

The smallest model (HGA.ES-2C100) fits in a 2,900 × 1,525 mm floor area — about the footprint of a standard pallet bay. Compared with a two-stage line requiring a separate preform machine and SBM unit, you save 35–50% on floor space. For OEM cosmetic manufacturers who rent factory space by the square meter, this adds up quickly.

Application Sectors: Where These Machines Are Actually Used

The bottle types this series can produce cover a wide range of daily chemical and personal care packaging categories:

Skincare & Cosmetics

  • Face wash and cleanser bottles (100–500 ml, PET/PETG)
  • Lotion and moisturizer pump bottles (150–1,000 ml)
  • Serum dropper containers with precise neck for glass-dropper fitment
  • Facial toner square bottles with embossed brand marks
  • Wide-mouth cream jars (HGA.FS-1CG196 / HGA.FS-1CG220)

Hair Care

  • Shampoo bottles (300 ml to 1 L, PP or PET)
  • Conditioner bottles — typically paired with shampoo in same mold run
  • Professional 2L–5L salon refill containers
  • Hair color tint bottles with narrow neck for mixing nozzle

Daily Chemical & Household

  • Laundry liquid and fabric softener bottles (1–5 L)
  • Dish soap and hand soap pump dispensers
  • Surface cleaner trigger-spray bottles
  • Toilet cleaner angled-neck bottles with chemical-resistant PP resin

Personal Hygiene & Baby Care

  • Body wash bottles (250–1,000 ml)
  • Baby shampoo Tritan bottles (BPA-free regulatory compliance)
  • Hand sanitizer bottles with precise neck for flip-cap fitment
  • Perfume flacons — PETG for sharp faceted surfaces

How to Pick the Right Model for Your Cosmetic Bottle Production Line

Model selection for a plastic cosmetic bottle blow molding machine comes down to four questions. Work through these before you request a quotation:

1. What is your target bottle volume?

Under 500 ml → HGA.AS-2C114.3 or HGA.AS-4C76.2 (high output per shift). 500 ml–2,500 ml → HGA.ES-2C / ES-4C series. Over 2,500 ml → HGA.ES-2C200 / 2C260, or HGA.FS series.

2. How many bottles per hour do you need?

High-volume runs (4,000–7,200 bph) → 4- or 6-cavity ES models. Medium runs (1,800–3,000 bph) → 2-cavity ES models. Specialty low-volume premium packaging → HGA.FS single-cavity series.

3. What neck size does your closure require?

Standard pump necks (28–38 mm) → most ES-series models. Wide-mouth jars and refill openings (98–168 mm) → HGA.FS-1CG196 / 1CG220 / 2CG220. Confirm thread type (PCO, BPF, 410, custom) with our application engineer.

4. What is your available floor space?

Compact factory or shared production bay → HGA.ES-2C100 (2,900×1,525 mm). Mid-size facility → 4-cavity ES models. Dedicated production line → 6-cavity or FS large-format machines.

FAQ — Common Questions About ISBM Cosmetic Bottle Machines

What is the difference between ISBM and standard extrusion blow molding for cosmetic bottles?

Extrusion blow molding (EBM) extrudes a tube of molten plastic and pinches it in a mold — this leaves a seam, produces a less optically clear bottle, and cannot control wall thickness as precisely. ISBM injects a preform first, then blows it, so the neck is injection-grade accurate and the sidewall clarity is close to glass. For premium cosmetic packaging, ISBM is almost always the correct process. EBM still makes sense for HDPE industrial containers where visual clarity is not a priority.

Can the machine run recycled PET (rPET) for sustainable cosmetic packaging?

Yes, with appropriate feedstock quality. Food-grade rPET with IV values between 0.72–0.85 dl/g processes comparably to virgin PET. Cosmetic brands increasingly require 25–50% rPET content to meet sustainability targets, and the ISBM process handles this well because the single-stage thermal cycle is gentler on rPET chains than reheating in a two-stage line. We recommend starting with a trial run to verify viscosity consistency before committing to full-scale rPET production.

How long does mold changeover take between different cosmetic bottle shapes?

On a 2-cavity ES model, an experienced operator can swap both injection and blow molds in 2–4 hours with pre-heated tooling. For multi-SKU cosmetic lines running 10–15 different bottle styles, we recommend quick-change tooling brackets that reduce mechanical changeover steps. The 4- and 6-cavity models take proportionally longer due to the additional cavities, typically 4–6 hours for a full mold set change.

What wall thickness can this machine achieve for cosmetic bottles?

Typical sidewall thickness for cosmetic PET bottles runs 0.25–0.45 mm, with base reinforcement zones at 0.5–0.8 mm. The ISBM process allows ultra-lightweight production — a 300 ml lotion bottle can be blown at under 12 g — which directly reduces material cost per unit. The machine can also produce thicker-walled premium bottles (up to 2 mm sidewall) for luxury packaging segments where bottle weight is used as a quality cue.

Is custom mold design available for unique cosmetic bottle shapes?

Yes. We provide in-house mold design and manufacturing services. Lead time for a new 2-cavity cosmetic bottle mold set (injection + blow) is typically 35–50 days from 2D/3D drawing approval. We accept DXF, STEP, IGES, and Solidworks files. Prototype samples from the approved mold are available before full production sign-off. Custom molds are the property of the buyer after full payment.

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Response time within 24 hours · Custom mold design available · Worldwide shipment

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