Beschreibung
HGY50-V3-EV 3-Station All-Servo ISBM Machine Introduction
The HGY50-V3-EV 3-Station All-Servo Injection Stretch Blow Molding (ISBM) Machine is a cutting-edge solution designed for high-efficiency production of PET and PETG bottles. Utilizing five servo-controlled systems (Inovance/MiRLE), this one-step machine integrates injection, preform stretching, and bottle blowing into a continuous, seamless process.
Featuring a three-station design, the machine dedicates each station to a specific task:
- Injection Station – precision molding of preforms.
- Heating & Stretching Station – ensures uniform wall thickness and shape.
- Blowing Station – produces bottles with high dimensional accuracy.
This design reduces cycle times, increases output, and guarantees consistent bottle quality, making it ideal for industries such as beverages, cosmetics, pharmaceuticals, and general consumer goods. With energy-efficient operation, easy PLC control, and intuitive HMI, the HGY50-V3-EV delivers maximum performance with minimal labor and energy costs.
Senden Sie Ihre Anfrage heuteWir werden Ihre Nachricht innerhalb von 24 Stunden beantworten.
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Three-Station Production Process
HGY50-V3-EV 3-Station All-Servo ISBM Machine
The three-station process is a seamless process of “preform making → bottle blowing → shipment”.
HGY50-V3-EV 3-Station All-Servo ISBM Machine Layout
Hocheffiziente ISBM-Lösung mit vier Stationen für PET/PETG-Flaschen
Maschinenlayout
A: Hochdruck-Luftkompressor | B: Gasspeicher | C: Kalt-Trockenfilter | D: Kühlturm | E: Kältemaschine | F: Niederdruck-Luftkompressor | G: Formtemperaturregler | H: ISBM-Maschine | I: Roboterarm
Maschinenlayouttabelle
| NEIN. | Gerätebezeichnung |
|---|---|
| A | Hochdruck-Luftkompressor |
| B | Gasspeichertank |
| C | Kalt-Trockenfilter |
| D | Kühlturm |
| E | Kühler |
| F | Niederdruck-Luftkompressor |
| G | Formtemperaturregler |
| H | ISBM-Maschine |
| ICH | Mechanischer Arm |
*Layoutdiagramm und Tabelle veranschaulichen die Konfiguration der Hilfseinrichtungen und die Hauptkomponenten der ISBM-Maschine.*
Verschiedene Parameter der
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Produktabmessungen
| Produktabmessungen | Produktmenge | Flaschendurchmesser (mm) | Flaschenhöhe (MM) | Halsdurchmesser (MM) | Maximales Flaschenvolumen (ml) | Maximales Flaschengewicht (g) |
|---|---|---|---|---|---|---|
| 100 | 60 | 2500 | 130 | 2 | 90 | 38 |
| 1500 | 65 | 3 | 62 | 45 | 100 | 30 |
| 900 | 43 | 27 | 400 | 32 | 5 | 35 |
| 20 | 250 | 26 | 28 | 17 | 100 | 22 |
Maschinenparameter
| Parameter | Wert |
|---|---|
| Name | One-step Injection Stretch Blow Moulding Machine (3-station) |
| Modell | HGY50-V3-EV |
| Hersteller | HENGGANG |
| Material | PET/PETG |
| Schraubendurchmesser | 40 MM |
| Theoretisches Injektionsvolumen | 239 CM³ |
| Schraubendrehzahl | 240 r/min |
| Einspritzklemmkraft | 50 kN |
| Blasklemmkraft | 315 KN |
| Motorleistung | 180 kW |
| Heizleistung | 55 kW |
| Blasluftdruck | 442 Mpa |
| Kühlwasserdruck | 150 MPa |
| Stromspannung | 370-400 V |
| Größe (L*B*H) | 3800*1200*2500 MM |
| Gewicht | 3.5 T |
Produktspezifikation
| Maschinenparameter | Wert |
|---|---|
| Schraubendurchmesser | 40 mm (optional) |
| Theoretische Einspritzkapazität | 239 g |
| Einspritzklemmkraft | 50 kN |
| Oberer Formenhub | 280 mm |
| Unterer Formhub | 280 mm |
| Auswurfschlag | 150 mm |
| Blasklemmkraft | 100 KN (single side) |
| Blow Core Stroke | 100 mm |
| Blasform-Schlaganfall | 60+60 mm |
| Größe (L×B×H) | 3.8 × 1.2 × 2.5 m |
| Gewicht | 3.5 T |
Normen der Maschinentechnologie
| Technischer Standard | Specification / Value |
|---|---|
| Using 5 sets of servo systems | Inovance / MiRLE |
| Inovance / WEICHI servo motor power | 34.8 KW |
| Using PLC control system | Inovance / MiRLE |
| The turntable is equipped with | Japanischer Yaskawa-Servomotor oder WEICHI-Servomotor mit taiwanesischem TSUNTIEN-Getriebe |
| High-pressure valve | Amerikanischer Parker |
| Air cylinder | Airtak |
| Temperature control | Integrated control box, highly accurate, stable, easy to operate |
| Heating power of screw and material pipes | 10.4 KW |
| Lead screw | NSK Japan |
| Blow molding structure | Dual servo motor mold clamping system with high-pressure compensation |
| Total power of the machine | 45.2 KW |
Vorteile der
HGY50-V3-EV 3-Station All-Servo ISBM Machine
1. High Efficiency
3-station continuous workflow reduces cycle time and maximizes output.
2. Servo Precision
5 servo-controlled systems (Inovance/MiRLE) for stable, repeatable performance.
3. Energy Saving
Optimized injection, stretch, and blow processes reduce power consumption.
4. Versatile Application
Supports PET/PETG preforms of different sizes with high accuracy.
5. User-Friendly Operation
Integrated PLC control system and intuitive HMI for easy operation and maintenance.
Worauf wartest du noch?
Looking for a reliable One-Step Fully Automatic Blow Molding Machine Manufacturer for your industrial applications?
Anwendung der
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Three-station equipment is ideal for standardized round bottle production, such as:
- Pharmaceutical plastic bottles (eye drop bottles, tablet bottles).
- General cosmetic packaging (lotion bottles, toner bottles).
- Everyday consumer goods where bottle wall uniformity requirements are not extremely stringent.
HGY50-V3-EV 3-Station All-Servo ISBM Machine FAQs
Q1: What is the maximum bottle size for the HGY50-V3-EV? ▾
The machine can handle bottles up to 3L, depending on preform size and mold configuration.
Q2: Can this machine produce both PET and PETG bottles? ▾
Yes, the HGY50-V3-EV is designed for both PET and PETG materials, providing uniform thickness and precise dimensions.
Q3: How does the 3-station system improve production?▾
The 3-station design separates injection, stretching, and blowing, reducing cycle time and ensuring high-quality bottles with consistent shape.
Q4: What is the typical shipping lead time?▾
Standard delivery is 6–8 weeks after order confirmation, depending on customization and shipping location.
Q5: How long does it take to manufacture this machine?▾
Production typically takes 4–6 weeks, with assembly, calibration, and testing included before shipment.
Kundenfeedback ⭐️⭐️⭐️⭐️⭐️
John D., Betriebsleiter Getränkeabfüllanlage:
“This machine is faster than my morning coffee routine—perfect bottles every time and zero caffeine required!””
Emma W., Inhaberin einer Kosmetikfabrik:
“I thought my old machine was impressive… then I met the HGY50-V3-EV. It runs smoother than a jazz sax solo!”
Mark T., Beverage Production Manager:
“I used to chase consistency with my old machine… now the HGY50-V3-EV makes perfect bottles while I sip my coffee!”
Produkte, die häufig zusammen verwendet werden
Zusätzlich zu diesen Produkten bieten wir ein umfassendes Sortiment an Getriebezubehör und Hochleistungskupplungen, die optimal auf Ihre Biomasseanlage abgestimmt sind. GetriebeUnsere technischen Spezialisten stehen Ihnen gerne zur Verfügung, um jeden Aspekt Ihrer Energieübertragungsleitung zu optimieren.