دستگاه تک مرحله‌ای ISBM شش ایستگاهه برای بطری‌های PET | EP-HGYS280-V6

ابعاد محصول

Component Quality

Brand-Name Internals, Not Budget Substitutes

The turntable runs on a Japan Yaskawa servo motor with a TSUNTIEN precision reducer. High-pressure air control uses Parker valves (USA). Hydraulic circuit uses YUKEN valves (Taiwan). Oil tubing is imported from Italy. These aren’t marketing checkboxes — they directly affect cycle consistency and mean time between failures.

Energy Efficiency

10 kW Nano Far-Infrared Heating Saves ~28% vs. Quartz

The dual-rod heating system uses a nano far-infrared energy-saving ring rated at 10 kW — roughly 28% more efficient than a conventional quartz heater at the same heat transfer task. Servo-driven hydraulics idle at under 9 kW vs. a fixed-pump system’s constant ~18 kW draw. Total installed power: 53.2 kW.

Output Range

20 ml Vials to 2,500 ml Jars — Same Machine

Cavity configuration runs from 1 to 10 pieces per cycle. A single mould change covers everything from a 20 ml eye-drop vial (neck ø12 mm) to a 2,500 ml wide-mouth jar (neck ø85 mm). For contract packagers managing 10+ SKUs a year, this breadth replaces what would otherwise be 2–3 separate machines.

Process Control

Integrated Temperature Control — Accurate to ±1 °C

An integrated box control system manages preform conditioning temperature station by station. Accuracy of ±1 °C across all six positions eliminates the wall-thickness variation that causes base-cracking failures in carbonated beverage bottles — a critical issue when filling lines run at 400+ bottles/min.

Hygiene & Compliance

Zero Preform Transfer = Zero Contamination Window

Because PET resin goes straight from hopper to finished bottle with no intermediate storage or conveying, there is no contamination exposure window. Pharmaceutical and food-grade customers consistently cite this as the deciding factor when auditing one-step ISBM machines against two-step alternatives.

Blow Molding System

Dual Blow System: Hydraulic or Servo Motor Damping

The blow station uses either a hydraulic cylinder or a dual servo motor mold damping system with high-pressure compensation — selectable based on the bottle geometry and wall-thickness requirement. This dual-path design gives operators precise control over stretch ratio across the container’s full height.

 Stefan V.

Head of Production Engineering — Pharmaceutical Packaging, Netherlands

We benchmarked three one-step ISBM machine suppliers before selecting the EP-HGYS280-V6. The deciding factor was the Yaskawa servo turntable combined with the YUKEN hydraulic valve — both components we knew from our other lines. After 14 months of continuous operation at 2 shifts per day, our actual electricity consumption is 51 kW·h per 1,000 bottles for 500 ml containers, against the 58 kW·h our previous two-step line consumed. Neck-finish rejection at our capping station is consistently below 0.12%. We ordered a second unit eight months into production.

Derek O.

Director of Operations — Contract Beverage Packer, Georgia, USA

My CFO asked me why we needed a machine the size of a school bus that weighs as much as a herd of elephants. I showed him the electricity bill comparison. He stopped asking questions. We run 4 million bottles a year on this thing — water, juice, and a hot-sauce line for a regional brand — and the only time it’s stopped since installation was because one of my guys accidentally saved “test mould Thursday” as a production recipe and nobody noticed until Friday morning. That’s a people problem, not a machine problem. Parker valves, Yaskawa drive, no drama.