Description
HGY50-V3-EV 3-Station All-Servo ISBM Machine Introduction
The HGY50-V3-EV 3-Station All-Servo Injection Stretch Blow Molding (ISBM) Machine is a cutting-edge solution designed for high-efficiency production of PET and PETG bottles. Utilizing five servo-controlled systems (Inovance/MiRLE), this one-step machine integrates injection, preform stretching, and bottle blowing into a continuous, seamless process.
Featuring a three-station design, the machine dedicates each station to a specific task:
- Injection Station – precision molding of preforms.
- Heating & Stretching Station – ensures uniform wall thickness and shape.
- Blowing Station – produces bottles with high dimensional accuracy.
This design reduces cycle times, increases output, and guarantees consistent bottle quality, making it ideal for industries such as beverages, cosmetics, pharmaceuticals, and general consumer goods. With energy-efficient operation, easy PLC control, and intuitive HMI, the HGY50-V3-EV delivers maximum performance with minimal labor and energy costs.
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HGY50-V3-EV 3-Station All-Servo ISBM Machine
Three-Station Production Process
HGY50-V3-EV 3-Station All-Servo ISBM Machine
The three-station process is a seamless process of “preform making → bottle blowing → shipment”.
HGY50-V3-EV 3-Station All-Servo ISBM Machine Layout
High-efficiency four-station ISBM solution for PET/PETG bottles
Agencement de la machine
A : Compresseur d'air haute pression | B : Réservoir de stockage de gaz | C : Filtre à sec froid | D : Tour de refroidissement | E : Refroidisseur | F : Compresseur d'air basse pression | G : Régulateur de température du moule | H : Machine ISBM | I : Bras mécanique
Tableau d'implantation de la machine
| Non. | Nom de l'équipement |
|---|---|
| UN | Compresseur d'air haute pression |
| B | Réservoir de stockage de gaz |
| C | Cold Dry Filter |
| D | Tour de refroidissement |
| E | Chiller |
| F | Compresseur d'air basse pression |
| G | Contrôleur de température du moule |
| H | Machine ISBM |
| je | Mechanical Arm |
*Layout diagram and table illustrate auxiliary equipment configuration and main ISBM machine components.*
Various Parameters of the
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Dimensions du produit
| Dimensions du produit | Product Quantity | Diamètre de la bouteille (MM) | Hauteur de la bouteille (MM) | Diamètre du col (MM) | Volume maximal de la bouteille (ml) | Poids maximal de la bouteille (g) |
|---|---|---|---|---|---|---|
| 100 | 60 | 2500 | 130 | 2 | 90 | 38 |
| 1500 | 65 | 3 | 62 | 45 | 100 | 30 |
| 900 | 43 | 27 | 400 | 32 | 5 | 35 |
| 20 | 250 | 26 | 28 | 17 | 100 | 22 |
Paramètres de la machine
| Paramètre | Value |
|---|---|
| Nom | One-step Injection Stretch Blow Moulding Machine (3-station) |
| Modèle | HGY50-V3-EV |
| Fabricant | HENGGANG |
| Matériel | PET/PETG |
| Diamètre de la vis | 40 MM |
| Volume d'injection théorique | 239 CM³ |
| Vitesse de rotation de la vis | 240 r/min |
| Force de serrage par injection | 50 KN |
| Force de serrage par soufflage | 315 KN |
| Puissance du moteur | 180 KW |
| Puissance de chauffage | 55 KW |
| Blowing Air Pressure | 442 Mpa |
| Pression de l'eau de refroidissement | 150 Mpa |
| Tension | 370-400 V |
| Dimensions (L*l*H) | 3800*1200*2500 MM |
| Poids | 3.5 T |
Spécifications du produit
| Machine Parameter | Value |
|---|---|
| Diamètre de la vis | 40 mm (optional) |
| Theoretical Injection Capacity | 239 g |
| Force de serrage par injection | 50 KN |
| Course du moule supérieur | 280 mm |
| Lower Mold Stroke | 280 mm |
| Coup de sortie | 150 mm |
| Force de serrage par soufflage | 100 KN (single side) |
| Souffler le noyau | 100 mm |
| Coup de moule à soufflage | 60+60 mm |
| Dimensions (L×l×H) | 3.8 × 1.2 × 2.5 m |
| Poids | 3.5 T |
Normes de technologie des machines
| Norme technique | Specification / Value |
|---|---|
| Using 5 sets of servo systems | Inovance / MiRLE |
| Inovance / WEICHI servo motor power | 34.8 KW |
| Using PLC control system | Inovance / MiRLE |
| The turntable is equipped with | Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer |
| High-pressure valve | American Parker |
| Air cylinder | Airtak |
| Temperature control | Integrated control box, highly accurate, stable, easy to operate |
| Heating power of screw and material pipes | 10.4 KW |
| Lead screw | NSK Japan |
| Blow molding structure | Dual servo motor mold clamping system with high-pressure compensation |
| Total power of the machine | 45.2 KW |
Advantages of the
HGY50-V3-EV 3-Station All-Servo ISBM Machine
1. High Efficiency
3-station continuous workflow reduces cycle time and maximizes output.
2. Servo Precision
5 servo-controlled systems (Inovance/MiRLE) for stable, repeatable performance.
3. Energy Saving
Optimized injection, stretch, and blow processes reduce power consumption.
4. Versatile Application
Supports PET/PETG preforms of different sizes with high accuracy.
5. User-Friendly Operation
Integrated PLC control system and intuitive HMI for easy operation and maintenance.
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Application of the
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Three-station equipment is ideal for standardized round bottle production, such as:
- Pharmaceutical plastic bottles (eye drop bottles, tablet bottles).
- General cosmetic packaging (lotion bottles, toner bottles).
- Everyday consumer goods where bottle wall uniformity requirements are not extremely stringent.
HGY50-V3-EV 3-Station All-Servo ISBM Machine FAQs
Q1: What is the maximum bottle size for the HGY50-V3-EV? ▾
The machine can handle bottles up to 3L, depending on preform size and mold configuration.
Q2: Can this machine produce both PET and PETG bottles? ▾
Yes, the HGY50-V3-EV is designed for both PET and PETG materials, providing uniform thickness and precise dimensions.
Q3: How does the 3-station system improve production?▾
The 3-station design separates injection, stretching, and blowing, reducing cycle time and ensuring high-quality bottles with consistent shape.
Q4: What is the typical shipping lead time?▾
Standard delivery is 6–8 weeks after order confirmation, depending on customization and shipping location.
Q5: How long does it take to manufacture this machine?▾
Production typically takes 4–6 weeks, with assembly, calibration, and testing included before shipment.
Customer Feedback⭐️⭐️⭐️⭐️⭐️
John D., Beverage Plant Manager:
“This machine is faster than my morning coffee routine—perfect bottles every time and zero caffeine required!””
Emma W., Cosmetic Factory Owner:
“I thought my old machine was impressive… then I met the HGY50-V3-EV. It runs smoother than a jazz sax solo!”
Mark T., Beverage Production Manager:
“I used to chase consistency with my old machine… now the HGY50-V3-EV makes perfect bottles while I sip my coffee!”
Produits souvent utilisés ensemble
En plus de ces produits, nous proposons une gamme complète d'accessoires de transmission et d'accouplements à couple élevé conçus pour compléter votre système de biomasse. Boîte de vitesseNos spécialistes techniques sont prêts à vous aider à optimiser chaque aspect de votre ligne de transport d'énergie.