Description
HGYS200-V4-B four-Station One-Step ISBM Machine Introduction
The HGY200-V4-B One-step Injection Stretch Blow Molding Machine (4-Station) is a high-performance, fully servo-controlled ISBM system designed for efficient production of PET and PETG bottles. Integrating injection, stretching, and blow molding into a single automated process, the machine delivers precise, uniform bottles with excellent consistency. Compatible with Japanese AOKI-250 molds, it offers versatile operation for various bottle sizes and volumes.
Equipped with three servo pump systems, high-precision temperature control, and advanced PLC control (Inovance / MiRLE), this machine ensures stable production, energy efficiency, and minimal maintenance.
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HGYS200-V4-B four-Station One-Step ISBM Machine Layout
High-efficiency four-station ISBM solution for PET/PETG bottles
Agencement de la machine
A : Compresseur d'air haute pression | B : Réservoir de stockage de gaz | C : Filtre à sec froid | D : Tour de refroidissement | E : Refroidisseur | F : Compresseur d'air basse pression | G : Régulateur de température du moule | H : Machine ISBM | I : Bras mécanique
Tableau d'implantation de la machine
| Non. | Nom de l'équipement |
|---|---|
| UN | Compresseur d'air haute pression |
| B | Réservoir de stockage de gaz |
| C | Cold Dry Filter |
| D | Tour de refroidissement |
| E | Chiller |
| F | Compresseur d'air basse pression |
| G | Contrôleur de température du moule |
| H | Machine ISBM |
| je | Mechanical Arm |
*Layout diagram and table illustrate auxiliary equipment configuration and main ISBM machine components.*
⬇
Standard auxiliary equipment configuration for the HGYS200-V4 4-Station One-Step ISBM Machine.
| Non. | Nom de l'équipement | Fonction |
|---|---|---|
| 1 | Compresseur d'air haute pression | Fournit de l'air comprimé pour le processus de soufflage des bouteilles |
| 2 | Réservoir de stockage de gaz | Stocke l'air comprimé pour stabiliser l'alimentation en air. |
| 3 | Sécheur à froid et filtre | Élimine l'humidité et les impuretés de l'air comprimé |
| 4 | Tour de refroidissement | Fournit de l'eau de refroidissement en circulation pour un fonctionnement stable |
| 5 | Refroidisseur industriel | Maintient une température de refroidissement précise pour les moules et les systèmes |
| 6 | Compresseur d'air basse pression | Fournit de l'air comprimé à basse pression pour les composants pneumatiques des machines |
| 7 | Contrôleur de température du moule | Contrôle la température du moule pour une qualité de moulage stable |
| 8 | Machine ISBM | Équipements de base intégrant le moulage par injection, l'étirage et le soufflage |
| 9 | Bras mécanique / Robot | Retire automatiquement les bouteilles pour améliorer l'efficacité |
Various Parameters of the
HGYS200-V4-B four-Station One-Step ISBM Machine
Dimensions du produit
| Dimensions du produit | Product Quantity | Diamètre de la bouteille (MM) | Hauteur de la bouteille (MM) | Diamètre du col (MM) | Max. Bottle Volume | Poids maximal de la bouteille (g) |
|---|---|---|---|---|---|---|
| 1 | 118 | 110 | 105 | 280 | 2500 | 1500 |
| 2 | 90 | 90 | 90 | 2500 | 1500 | 900 |
| 3 | 150 | 65 | 45 | 100 | 65 | 750 |
| 5 | 68 | 38 | 350 | 30 | 65 | 7 |
| 48 | 150 | 32 | 200 | 28 | 26 | 100 |
| 25 | 8 | 45 | 25 | 50 | 20 | 10 |
| 38 | 12 | 26 | 100 | 23 | 30 | 15 |
| 15 | 20 | 10 | – | – | – | – |
Paramètres de la machine
| Paramètre | Value |
|---|---|
| Diamètre de la vis | 50mm (optional) |
| Theoretical Injection Capacity | 442g |
| Force de serrage par injection | 300 kN |
| Course du moule supérieur | 600 mm |
| Lower Mold Stroke | 350mm |
| TEMP. Régulation du mouvement du noyau | 300 mm |
| TEMP. Régulation de la course du canon | 350mm |
| Coup de sortie | 175mm |
| Force de serrage par soufflage | 250KN (single side) |
| Souffler le noyau | 300 mm |
| Coup de moule à soufflage | 75+75 mm |
| Oil Tank VOL | 300 L |
| Size (LxWxH) | 4.8 × 2 × 3.8 m |
| Poids | 13T |
| Compatible Mould | Compatible with Japanese AOKI-250 mould |
Spécifications du produit
| Paramètre | Value |
|---|---|
| Nom | Machine de moulage par injection-soufflage en une étape (4 stations) |
| Modèle | HGY200-V4-B (Compatible with Japanese Aoki Koji 250 model molds) |
| Fabricant | HENGGANG |
| Matériel | PET/PETG |
| Screw Diameter (MM) | 40 |
| Theoretical Injection Volume (CM³) | 240 |
| Screw Rotational Speed (RPM) | 270 |
| Injection Clamping Force (KN) | 50 |
| Blowing Clamping Force (KN) | 340 |
| Motor Power (KW) | 180 |
| Heating Power (KW) | 55 |
| Blowing Air Pressure (Mpa) | 380 |
| Cooling Water Pressure (Mpa) | 150 |
| Machine Oil Cooler Water Pressure (Mpa) | 60 |
| Machine Oil Cooler Water Temperature (°C) | 480 |
| Voltage (V) | 150~220 |
| Size (L*W*H MM) | 4800x2000x3800 |
| Weight (T) | 13 |
Normes de technologie des machines
| Paramètre | Norme technique |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems; |
| Puissance du servomoteur | Inovance/WEICHI servo motor power: 49.2KW; |
| PLC Control System | Using the Inovance/MiRLE PLC; |
| Rotation du plateau tournant | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| Vanne haute pression | Using the American Parker high-pressure valve; |
| Cylindre pneumatique | Using the Airtak air cylinder; |
| Contrôle de la température | Using integrated control box to control temperature, highly accurate, stable, and easy to operate; alternatively, you can choose the system’s built-in temperature control system; |
| Vanne de commande hydraulique | Using hydraulic pressure control valve of YUKEN from Taiwan, China; |
| Heating of Screw & Material Pipes | Heating power of screw and material pipes is 15KW; |
| Structure de moulage par soufflage | The blow molding structure adopts hydraulic cylinder or dual servo motor mold damping system with high-pressure compensation function; |
| Injection Unit | The injection unit is controlled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| Total Machine Power | 64.2KW; Total power of the machine: 64.2KW; |
Advantages of the
HGYS200-V4-B four-Station One-Step ISBM Machine
1. High Precision & Stability
Integrated temperature control with high accuracy ensures consistent melt quality and stable bottle production.
2.Full Servo System
Three sets of servo pumps and servo-driven turntable enhance speed, reduce energy consumption, and improve repeatability.
3. Versatile Mold Compatibility
Supports Japanese AOKI-250 molds for flexible bottle design and rapid changeover.
4. Robust Hydraulic & Air Control
High-quality Parker valves and YUKEN hydraulic system guarantee stable mold clamping and blow molding operations.
5. Energy Efficient
Optimized heating and injection systems reduce power consumption while maintaining high throughput.
6. User-Friendly Interface
PLC control with integrated or system-built temperature regulation allows easy operation and monitoring.
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Application of the
HGYS200-V4-B four-Station One-Step ISBM Machine
- PET water, juice, and carbonated beverage bottles
- PETG cosmetic bottles (shampoo, lotion, toner)
- Food-grade bottles (sauces, oils, condiments)
- Pharmaceutical or medical-grade PET bottles
This machine is suitable for factories seeking high-efficiency production, consistent quality, and flexibility in bottle design.
HGYS200-V4-B One-Step ISBM Machine (4-Station) FAQs
Q1: What bottle sizes can the HGY200-V4-B four-Station one-step ISBM machine produce? ▾
A: The machine supports a wide range of bottle diameters and heights, compatible with AOKI-250 molds. Maximum capacity varies depending on mold configuration.
Q2: Can I choose a different servo motor system? ▾
A: The maximum bottle volume can reach 2500ml depending on the mold configuration.
Q3: How energy efficient is the machine?▾
A: With three servo pump systems, precise temperature control, and optimized heating, the machine significantly reduces energy consumption compared to conventional ISBM machines.
Q4: Is maintenance difficult?▾
A: No. The machine uses high-quality components (Parker valves, YUKEN hydraulics, Airtak cylinders) and user-friendly PLC control, making maintenance simple and predictable.
Q5: Can the machine handle PETG material?▾
A: Yes, it is fully compatible with both PET and PETG materials, ensuring excellent bottle clarity and consistency.
Customer Feedback⭐️⭐️⭐️⭐️⭐️
Tom H., Operations Manager at AquaPack Co.
“I used to think all bottles looked the same… until we got the HGY200-V4-B. Now our bottles are so uniform, I caught our QA inspector lining them up like soldiers!”
Maria S., R&D Engineer at CosmeticPlus
“The machine’s mold compatibility with Japanese AOKI-250 molds gives us flexibility in bottle design. Energy-efficient and easy to operate.”
Jenny L., Production Supervisor at FreshBottle Ltd.
“This machine works so smoothly, I almost started talking to it like it’s part of the team. Seriously, if it had a coffee break, I’d join!”
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Looking for a reliable One-Step Injection Stretch Blow Molding Machine for PET bottle production?
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