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HGYS200-V4-B four-Station One-Step ISBM Machine Introduction
The HGY200-V4-B One-step Injection Stretch Blow Molding Machine (4-Station) is a high-performance, fully servo-controlled ISBM system designed for efficient production of PET and PETG bottles. Integrating injection, stretching, and blow molding into a single automated process, the machine delivers precise, uniform bottles with excellent consistency. Compatible with Japanese AOKI-250 molds, it offers versatile operation for various bottle sizes and volumes.
Equipped with three servo pump systems, high-precision temperature control, and advanced PLC control (Inovance / MiRLE), this machine ensures stable production, energy efficiency, and minimal maintenance.
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HGYS200-V4-B four-Station One-Step ISBM Machine Layout
High-efficiency four-station ISBM solution for PET/PETG bottles
Machine Layout
A: High Pressure Air Compressor | B: Gas Storage Tank | C: Cold Dry Filter | D: Cooling Tower | E: Chiller | F: Low Pressure Air Compressor | G: Mold Temperature Controller | H: ISBM Machine | I: Mechanical Arm
Machine Layout Table
| No. | Equipment Name |
|---|---|
| A | High Pressure Air Compressor |
| B | Gas Storage Tank |
| C | Cold Dry Filter |
| D | Cooling Tower |
| E | Chiller |
| F | Low Pressure Air Compressor |
| G | Mold Temperature Controller |
| H | ISBM Machine |
| I | Mechanical Arm |
*Layout diagram and table illustrate auxiliary equipment configuration and main ISBM machine components.*
⬇
Standard auxiliary equipment configuration for the HGYS200-V4 4-Station One-Step ISBM Machine.
| No. | Equipment Name | Function |
|---|---|---|
| 1 | High Pressure Air Compressor | Provides high-pressure air for bottle blowing process |
| 2 | Gas Storage Tank | Stores compressed air to stabilize air supply |
| 3 | Cold Dryer & Filter | Removes moisture and impurities from compressed air |
| 4 | Cooling Tower | Provides circulating cooling water for stable operation |
| 5 | Industrial Chiller | Maintains precise cooling temperature for molds and systems |
| 6 | Low Pressure Air Compressor | Supplies low-pressure air for machine pneumatic components |
| 7 | Mold Temperature Controller | Controls mold temperature for stable molding quality |
| 8 | ISBM Machine | Core equipment integrating injection, stretch, and blow molding |
| 9 | Mechanical Arm / Robot | Automatically removes bottles to improve efficiency |
Various Parameters of the
HGYS200-V4-B four-Station One-Step ISBM Machine
Product Dimensions
| Product Dimensions | Product Quantity | Bottle Diameter (MM) | Bottle Height (MM) | Neck Diameter (MM) | Max. Bottle Volume | Max. Bottle Weight (G) |
|---|---|---|---|---|---|---|
| 1 | 118 | 110 | 105 | 280 | 2500 | 1500 |
| 2 | 90 | 90 | 90 | 2500 | 1500 | 900 |
| 3 | 150 | 65 | 45 | 100 | 65 | 750 |
| 5 | 68 | 38 | 350 | 30 | 65 | 7 |
| 48 | 150 | 32 | 200 | 28 | 26 | 100 |
| 25 | 8 | 45 | 25 | 50 | 20 | 10 |
| 38 | 12 | 26 | 100 | 23 | 30 | 15 |
| 15 | 20 | 10 | – | – | – | – |
Machine Parameters
| Parameter | Value |
|---|---|
| Screw Diameter | 50mm (optional) |
| Theoretical Injection Capacity | 442g |
| Injection Clamping Force | 300KN |
| Upper Mold Stroke | 600mm |
| Lower Mold Stroke | 350mm |
| TEMP. Regulating Core Stroke | 300mm |
| TEMP. Regulating Barrel Stroke | 350mm |
| Take-out Stroke | 175mm |
| Blowing Clamping Force | 250KN (single side) |
| Blow Core Stroke | 300mm |
| Blow Mold Stroke | 75+75mm |
| Oil Tank VOL | 300L |
| Size (LxWxH) | 4.8 × 2 × 3.8 m |
| Weight | 13T |
| Compatible Mould | Compatible with Japanese AOKI-250 mould |
Product Specification
| Parameter | Value |
|---|---|
| Naam | One-step Injection Stretch Blow Moulding Machine (4-station) |
| Model | HGY200-V4-B (Compatible with Japanese Aoki Koji 250 model molds) |
| Manufacturer | HENGGANG |
| Material | PET/PETG |
| Screw Diameter (MM) | 40 |
| Theoretical Injection Volume (CM³) | 240 |
| Screw Rotational Speed (RPM) | 270 |
| Injection Clamping Force (KN) | 50 |
| Blowing Clamping Force (KN) | 340 |
| Motor Power (KW) | 180 |
| Heating Power (KW) | 55 |
| Blowing Air Pressure (Mpa) | 380 |
| Cooling Water Pressure (Mpa) | 150 |
| Machine Oil Cooler Water Pressure (Mpa) | 60 |
| Machine Oil Cooler Water Temperature (°C) | 480 |
| Voltage (V) | 150~220 |
| Size (L*W*H MM) | 4800x2000x3800 |
| Weight (T) | 13 |
Machine Technology Standards
| Parameter | Technical Standard |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems; |
| Servo Motor Power | Inovance/WEICHI servo motor power: 49.2KW; |
| PLC Control System | Using the Inovance/MiRLE PLC; |
| Turntable Rotation | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| High Pressure Valve | Using the American Parker high-pressure valve; |
| Air Cylinder | Using the Airtak air cylinder; |
| Temperature Control | Using integrated control box to control temperature, highly accurate, stable, and easy to operate; alternatively, you can choose the system’s built-in temperature control system; |
| Hydraulic Control Valve | Using hydraulic pressure control valve of YUKEN from Taiwan, China; |
| Heating of Screw & Material Pipes | Heating power of screw and material pipes is 15KW; |
| Blow Molding Structure | The blow molding structure adopts hydraulic cylinder or dual servo motor mold damping system with high-pressure compensation function; |
| Injection Unit | The injection unit is controlled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| Total Machine Power | 64.2KW; Total power of the machine: 64.2KW; |
Advantages of the
HGYS200-V4-B four-Station One-Step ISBM Machine
1. High Precision & Stability
Integrated temperature control with high accuracy ensures consistent melt quality and stable bottle production.
2.Full Servo System
Three sets of servo pumps and servo-driven turntable enhance speed, reduce energy consumption, and improve repeatability.
3. Versatile Mold Compatibility
Supports Japanese AOKI-250 molds for flexible bottle design and rapid changeover.
4. Robust Hydraulic & Air Control
High-quality Parker valves and YUKEN hydraulic system guarantee stable mold clamping and blow molding operations.
5. Energy Efficient
Optimized heating and injection systems reduce power consumption while maintaining high throughput.
6. User-Friendly Interface
PLC control with integrated or system-built temperature regulation allows easy operation and monitoring.
What are you waiting for?
Looking for a reliable One-Step Fully Automatic Blow Molding Machine Manufacturer for your industrial or marine applications?
Application of the
HGYS200-V4-B four-Station One-Step ISBM Machine
- PET water, juice, and carbonated beverage bottles
- PETG cosmetic bottles (shampoo, lotion, toner)
- Food-grade bottles (sauces, oils, condiments)
- Pharmaceutical or medical-grade PET bottles
This machine is suitable for factories seeking high-efficiency production, consistent quality, and flexibility in bottle design.
HGYS200-V4-B One-Step ISBM Machine (4-Station) FAQs
Q1: What bottle sizes can the HGY200-V4-B four-Station one-step ISBM machine produce? ▾
A: The machine supports a wide range of bottle diameters and heights, compatible with AOKI-250 molds. Maximum capacity varies depending on mold configuration.
Q2: Can I choose a different servo motor system? ▾
A: The maximum bottle volume can reach 2500ml depending on the mold configuration.
Q3: How energy efficient is the machine?▾
A: With three servo pump systems, precise temperature control, and optimized heating, the machine significantly reduces energy consumption compared to conventional ISBM machines.
Q4: Is maintenance difficult?▾
A: No. The machine uses high-quality components (Parker valves, YUKEN hydraulics, Airtak cylinders) and user-friendly PLC control, making maintenance simple and predictable.
Q5: Can the machine handle PETG material?▾
A: Yes, it is fully compatible with both PET and PETG materials, ensuring excellent bottle clarity and consistency.
Customer Feedback⭐️⭐️⭐️⭐️⭐️
Tom H., Operations Manager at AquaPack Co.
“I used to think all bottles looked the same… until we got the HGY200-V4-B. Now our bottles are so uniform, I caught our QA inspector lining them up like soldiers!”
Maria S., R&D Engineer at CosmeticPlus
“The machine’s mold compatibility with Japanese AOKI-250 molds gives us flexibility in bottle design. Energy-efficient and easy to operate.”
Jenny L., Production Supervisor at FreshBottle Ltd.
“This machine works so smoothly, I almost started talking to it like it’s part of the team. Seriously, if it had a coffee break, I’d join!”
Request a Quote for 4-Station One-Step ISBM Machine
Looking for a reliable One-Step Injection Stretch Blow Molding Machine for PET bottle production?
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