विवरण
HGYS200-V4 One-Step ISBM Machine Introduction
The HGYS200-V4 One-Step Injection Stretch Blow Molding (ISBM) Machine (4-Station) is a high-performance integrated molding system designed for efficient production of PET and PETG bottles. By combining injection molding, stretching, and blow molding into a single automated process, the machine significantly improves production efficiency while maintaining excellent bottle consistency and quality.
Equipped with three sets of servo pump systems, advanced PLC control, and precision temperature management, the HGYS200-V4 delivers stable operation, reduced energy consumption, and precise molding control. The rotary turntable structure enables smooth multi-station processing, allowing continuous production from preform injection to final bottle shaping.
With a powerful injection system, high clamping force, and optimized blow molding structure, this machine is suitable for manufacturing a wide range of containers with excellent transparency, uniform wall thickness, and high structural strength.
The HGYS200-V4 4-station one-step ISBM machine is an ideal solution for manufacturers seeking high productivity, energy efficiency, and consistent bottle quality in modern PET bottle production lines.
अपना भेजें आज पूछताछ करेंऔर हम आपके संदेश का उत्तर 24 घंटे के भीतर देंगे।
HGYS200-V4 One-Step ISBM Machine Layout
पीईटी/पीईटीजी बोतलों के लिए उच्च दक्षता वाला चार-स्टेशन आईएसबीएम समाधान
मशीन लेआउट
A: उच्च दाब वायु संपीडन | B: गैस भंडारण टैंक | C: कोल्ड ड्राई फिल्टर | D: शीतलन टावर | E: चिलर | F: निम्न दाब वायु संपीडन | G: मोल्ड तापमान नियंत्रक | H: ISBM मशीन | I: यांत्रिक भुजा
मशीन लेआउट तालिका
| नहीं। | उपकरण का नाम |
|---|---|
| ए | उच्च दबाव वायु संपीडन |
| बी | गैस भंडारण टैंक |
| सी | ठंडा सूखा फ़िल्टर |
| डी | शीतलन टॉवर |
| ई | चिलर |
| एफ | कम दबाव वाला वायु संपीडन |
| जी | मोल्ड तापमान नियंत्रक |
| एच | आईएसबीएम मशीन |
| मैं | यांत्रिक भुजा |
*लेआउट आरेख और तालिका सहायक उपकरण विन्यास और मुख्य आईएसबीएम मशीन घटकों को दर्शाते हैं।*
Standard auxiliary equipment configuration for the HGYS200-V4 4-Station One-Step ISBM Machine.
| नहीं। | उपकरण का नाम | Function |
|---|---|---|
| 1 | उच्च दबाव वायु संपीडन | Provides high-pressure air for bottle blowing process |
| 2 | गैस भंडारण टैंक | Stores compressed air to stabilize air supply |
| 3 | Cold Dryer & Filter | Removes moisture and impurities from compressed air |
| 4 | शीतलन टॉवर | Provides circulating cooling water for stable operation |
| 5 | Industrial Chiller | Maintains precise cooling temperature for molds and systems |
| 6 | कम दबाव वाला वायु संपीडन | Supplies low-pressure air for machine pneumatic components |
| 7 | मोल्ड तापमान नियंत्रक | Controls mold temperature for stable molding quality |
| 8 | आईएसबीएम मशीन | Core equipment integrating injection, stretch, and blow molding |
| 9 | Mechanical Arm / Robot | Automatically removes bottles to improve efficiency |
विभिन्न मापदंडों के
Four-Station One-Step ISBM Machine
उत्पाद के आयाम
| Product Quantity (PCS) | Bottle Diameter (BD) (MM) | Bottle Height (H) (MM) | Neck Diameter (E) (MM) | बोतल की अधिकतम मात्रा (मिलीलीटर) | अधिकतम बोतल का वजन (ग्राम) |
|---|---|---|---|---|---|
| 1 | 118 | 210 | 83 | 2500 | 150 |
| 2 | 110 | 68 | 68 | 1500 | 65 |
| 3 | 105 | 65 | 45 | 900 | 45 |
| 4 | 100 | 65 | 35 | 750 | 35 |
| 5 | 68 | 55 | 30 | 350 | 30 |
| 6 | 65 | 50 | 28 | 200 | 28 |
| 7 | 48 | 40 | 25 | 150 | 25 |
| 8 | 45 | 30 | 20 | 100 | 23 |
| 10 | 38 | 30 | 15 | 50 | 15 |
| 12 | 26 | 20 | 10 | 30 | 10 |
मशीन पैरामीटर
| मशीन पैरामीटर | Specification |
|---|---|
| पेंच का व्यास | 50 mm (Optional) |
| सैद्धांतिक इंजेक्शन क्षमता | 310 g |
| इंजेक्शन क्लैम्पिंग बल | 300 KN |
| ऊपरी मोल्ड स्ट्रोक | 460 mm |
| लोअर मोल्ड स्ट्रोक | 210 mm |
| Temperature Regulating Core Stroke | 250 mm |
| Temperature Regulating Barrel Stroke | 250 mm |
| टेक-आउट स्ट्रोक | 175 mm |
| ब्लोइंग क्लैम्पिंग फोर्स | 200 KN (Single Side) |
| ब्लो कोर स्ट्रोक | 300 mm |
| ब्लो मोल्ड स्ट्रोक | 75 + 75 mm |
| Oil Tank Capacity | 300 L |
| Machine Size (L × W × H) | 4.8 × 2 × 3.2 m |
| Machine Weight | 13 T |
उत्पाद विनिर्देश
| Item | Specification | Unit |
|---|---|---|
| Machine Name | One-step Injection Stretch Blow Moulding Machine (4-station) | — |
| नमूना | HGY200-V4 | — |
| उत्पादक | हेनगैंग | — |
| सामग्री | PET / PETG | — |
| पेंच का व्यास | 40 | MM |
| सैद्धांतिक इंजेक्शन मात्रा | 188 | CM³ |
| पेंच की घूर्णी गति | 270 | r/min |
| इंजेक्शन क्लैम्पिंग बल | 50 | KN |
| ब्लोइंग क्लैम्पिंग फोर्स | 310 | KN |
| मोटर शक्ति | 180 | KW |
| तापन शक्ति | 55 | KW |
| हवा का दबाव डालना | 2.0 – 3.5 | MPa |
| शीतलन जल दबाव | 0.4 – 0.6 | MPa |
| Machine Oil Cooler Water Pressure | 0.3 – 0.4 | MPa |
| Machine Oil Cooler Water Temperature | 20 – 25 | °C |
| वोल्टेज | 370 – 400 | V |
| Machine Size (L × W × H) | 4800 × 2000 × 3200 | MM |
| Machine Weight | 13 | T |
मशीन प्रौद्योगिकी मानक
| तकनीकी मानक | Description |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems |
| Servo Motor | Inovance / WEICHI servo motor, power: 49.2 KW |
| Control System | Using the Inovance / MIRLE PLC control system |
| Turntable Drive | Turntable equipped with Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer |
| High-pressure Valve | Using American Parker high-pressure valve |
| Air Cylinder | Using Airtac pneumatic cylinders |
| Temperature Control | Integrated control box for temperature regulation with high precision, stability and easy operation, or optional built-in system temperature control |
| Hydraulic Control Valve | Using YUKEN hydraulic pressure control valves from Taiwan |
| Screw Heating | Nano far-infrared energy-saving heating ring (10 KW) |
| Blow Molding Structure | Hydraulic cylinder structure or optional dual servo motor mold clamping system with high-pressure compensation function |
| Injection Unit | Single-cylinder controlled injection unit; melt motor can be hydraulic or servo motor driven |
| Total Machine Power | 59.2 KW |
इसके लाभ
HGYS200-V4 One-Step ISBM Machine
1. Integrated One-Step Production Process
The HGYS200-V4 integrates injection, stretching, and blow molding in one machine, eliminating intermediate handling and reheating processes. This improves production efficiency and reduces energy consumption compared with traditional two-step systems.
2. High-Precision Servo Control System
The machine adopts three servo pump systems with Inovance or WEICHI servo motors, providing precise control over injection pressure, speed, and motion. This results in improved molding accuracy, stable production, and lower energy consumption.
3. Stable Rotary Multi-Station Design
The four-station rotary structure allows simultaneous processing of different production stages, ensuring smooth workflow and higher productivity. The turntable is driven by Yaskawa or WEICHI servo motors with a Taiwan reducer, delivering accurate positioning and reliable operation.
4. Advanced Temperature Control System
The system uses an integrated temperature control box or built-in temperature control module, providing high accuracy and stable thermal management during the injection and blowing processes.
5. Energy-Efficient Heating Technology
The screw heating system adopts nano far-infrared energy-saving heating rings, improving heat efficiency while reducing overall power consumption.
6. High-Quality Hydraulic & Pneumatic Components
Key components such as Parker high-pressure valves, YUKEN hydraulic control valves, and Airtac pneumatic cylinders ensure stable operation, durability, and long service life.
7. Flexible Blow Molding Structure
The blow mold system can be configured with hydraulic cylinder clamping or dual-servo motor clamping with high-pressure compensation, providing flexibility for different bottle designs and production requirements.
आप किस का इंतजार कर रहे हैं?
Looking for a reliable One-Step Fully Automatic Blow Molding Machine Manufacturer for your industrial or marine applications?
आवेदन
HGYS200-V4 4-Station One-Step ISBM Machine
The HGYS200-V4 four-station one-step ISBM machine is widely used for producing high-quality PET containers in multiple industries, including:
- Beverage Industry——Production of water bottles, juice bottles, carbonated drink bottles, and functional beverage containers with excellent transparency and strength.
- Cosmetics & Personal Care——Manufacturing of cosmetic bottles, shampoo bottles, lotion bottles, and skincare packaging requiring precise shape and high surface quality.
- Pharmaceutical & Healthcare——Suitable for medical bottles, pharmaceutical packaging containers, and laboratory containers, ensuring high hygiene standards and dimensional accuracy.
- Food Packaging——Used for edible oil bottles, condiment bottles, sauce containers, and other food-grade PET packaging.
- Chemical & Household Products——Production of detergent bottles, cleaning liquid containers, and chemical packaging bottles with strong structural integrity.
HGYS200-V4 One-Step ISBM Machine (4-Station) FAQs
Q1: What materials can this ISBM machine process? ▾
A: The machine is designed for PET and PETG bottle production.
Q2: What is the maximum bottle capacity? ▾
A: The maximum bottle volume can reach 2500ml depending on the mold configuration.
Q3: Can the machine support customized bottle molds?▾
A: Yes, we provide customized mold design based on customer bottle drawings.
Q4: What is the machine delivery time?▾
A: Normally 35–45 working days after order confirmation.n.
Q5: Do you provide installation service? ▾▾
A: Yes, we provide online guidance or overseas engineer installation service.
ग्राहक प्रतिक्रिया ⭐️⭐️⭐️⭐️⭐️
Carlos M. Mexico Beverage Factory
“The machine runs very stable and energy consumption is lower than our previous equipment.”
Ahmed R. UAE Packaging Company
“Good build quality and the servo system helps improve production efficiency.”
David K.
USA Plastic Packaging Ltd.
“Professional support team and fast response for technical questions.”
Request a Quote for 4-Station One-Step ISBM Machine
Looking for a reliable One-Step Injection Stretch Blow Molding Machine for PET bottle production?
Our engineering team is ready to provide detailed specifications, pricing, and customized solutions for your project.
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