Deskripsi
HGY50-V3-EV 3-Station All-Servo ISBM Machine Introduction
The HGY50-V3-EV 3-Station All-Servo Injection Stretch Blow Molding (ISBM) Machine is a cutting-edge solution designed for high-efficiency production of PET and PETG bottles. Utilizing five servo-controlled systems (Inovance/MiRLE), this one-step machine integrates injection, preform stretching, and bottle blowing into a continuous, seamless process.
Featuring a three-station design, the machine dedicates each station to a specific task:
- Injection Station – precision molding of preforms.
- Heating & Stretching Station – ensures uniform wall thickness and shape.
- Blowing Station – produces bottles with high dimensional accuracy.
This design reduces cycle times, increases output, and guarantees consistent bottle quality, making it ideal for industries such as beverages, cosmetics, pharmaceuticals, and general consumer goods. With energy-efficient operation, easy PLC control, and intuitive HMI, the HGY50-V3-EV delivers maximum performance with minimal labor and energy costs.
Kirimkan milikmu pertanyaan hari ini, dan kami akan membalas pesan Anda dalam waktu 24 jam.
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Three-Station Production Process
HGY50-V3-EV 3-Station All-Servo ISBM Machine
The three-station process is a seamless process of “preform making → bottle blowing → shipment”.
HGY50-V3-EV 3-Station All-Servo ISBM Machine Layout
Solusi ISBM empat stasiun efisiensi tinggi untuk botol PET/PETG
Tata Letak Mesin
A: Kompresor Udara Tekanan Tinggi | B: Tangki Penyimpanan Gas | C: Filter Kering Dingin | D: Menara Pendingin | E: Chiller | F: Kompresor Udara Tekanan Rendah | G: Pengontrol Suhu Cetakan | H: Mesin ISBM | I: Lengan Mekanik
Tabel Tata Letak Mesin
| TIDAK. | Nama Peralatan |
|---|---|
| A | Kompresor Udara Tekanan Tinggi |
| B | Tangki Penyimpanan Gas |
| C | Filter Kering Dingin |
| D | Menara pendingin |
| E | Pendingin |
| F | Kompresor Udara Tekanan Rendah |
| G | Pengontrol Suhu Cetakan |
| H | Mesin ISBM |
| SAYA | Lengan Mekanik |
*Diagram tata letak dan tabel mengilustrasikan konfigurasi peralatan bantu dan komponen utama mesin ISBM.*
Berbagai Parameter dari
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Dimensi Produk
| Dimensi Produk | Jumlah Produk | Diameter Botol (MM) | Tinggi Botol (MM) | Diameter Leher (MM) | Volume Botol Maksimum (ML) | Berat Botol Maksimum (G) |
|---|---|---|---|---|---|---|
| 100 | 60 | 2500 | 130 | 2 | 90 | 38 |
| 1500 | 65 | 3 | 62 | 45 | 100 | 30 |
| 900 | 43 | 27 | 400 | 32 | 5 | 35 |
| 20 | 250 | 26 | 28 | 17 | 100 | 22 |
Parameter Mesin
| Parameter | Nilai |
|---|---|
| Nama | One-step Injection Stretch Blow Moulding Machine (3-station) |
| Model | HGY50-V3-EV |
| Pabrikan | HENGGANG |
| Bahan | PET/PETG |
| Diameter Sekrup | 40 MM |
| Volume Injeksi Teoritis | 239 CM³ |
| Kecepatan Putaran Sekrup | 240 r/min |
| Gaya Penjepitan Injeksi | 50 KN |
| Gaya Jepit Tiup | 315 KN |
| Tenaga Motor | 180 KW |
| Daya Pemanas | 55 KW |
| Tekanan Udara Tiup | 442 Mpa |
| Tekanan Air Pendingin | 150 MPa |
| Voltase | 370-400 V |
| Ukuran (P*L*T) | 3800*1200*2500 MM |
| Berat | 3.5 T |
Spesifikasi Produk
| Parameter Mesin | Nilai |
|---|---|
| Diameter Sekrup | 40 mm (optional) |
| Kapasitas Injeksi Teoritis | 239 g |
| Gaya Penjepitan Injeksi | 50 KN |
| Langkah Cetakan Atas | 280 mm |
| Langkah Cetakan Bawah | 280 mm |
| Pukulan Keluar | 150 mm |
| Gaya Jepit Tiup | 100 KN (single side) |
| Pukulan Inti Tiup | 100 mm |
| Cetakan Tiup | 60+60 mm |
| Ukuran (P×L×T) | 3.8 × 1.2 × 2.5 m |
| Berat | 3.5 T |
Standar Teknologi Mesin
| Standar Teknis | Specification / Value |
|---|---|
| Using 5 sets of servo systems | Inovance / MiRLE |
| Inovance / WEICHI servo motor power | 34.8 KW |
| Using PLC control system | Inovance / MiRLE |
| The turntable is equipped with | Motor servo Yaskawa Jepang atau motor servo WEICHI dengan reduktor TSUNTIEN Taiwan. |
| High-pressure valve | American Parker |
| Air cylinder | Airtak |
| Temperature control | Integrated control box, highly accurate, stable, easy to operate |
| Heating power of screw and material pipes | 10.4 KW |
| Lead screw | NSK Japan |
| Blow molding structure | Dual servo motor mold clamping system with high-pressure compensation |
| Total power of the machine | 45.2 KW |
Keuntungan dari
HGY50-V3-EV 3-Station All-Servo ISBM Machine
1. High Efficiency
3-station continuous workflow reduces cycle time and maximizes output.
2. Servo Precision
5 servo-controlled systems (Inovance/MiRLE) for stable, repeatable performance.
3. Energy Saving
Optimized injection, stretch, and blow processes reduce power consumption.
4. Versatile Application
Supports PET/PETG preforms of different sizes with high accuracy.
5. User-Friendly Operation
Integrated PLC control system and intuitive HMI for easy operation and maintenance.
Apa yang kamu tunggu?
Looking for a reliable One-Step Fully Automatic Blow Molding Machine Manufacturer for your industrial applications?
Penerapan
HGY50-V3-EV 3-Station All-Servo ISBM Machine
Three-station equipment is ideal for standardized round bottle production, such as:
- Pharmaceutical plastic bottles (eye drop bottles, tablet bottles).
- General cosmetic packaging (lotion bottles, toner bottles).
- Everyday consumer goods where bottle wall uniformity requirements are not extremely stringent.
HGY50-V3-EV 3-Station All-Servo ISBM Machine FAQs
Q1: What is the maximum bottle size for the HGY50-V3-EV? ▾
The machine can handle bottles up to 3L, depending on preform size and mold configuration.
Q2: Can this machine produce both PET and PETG bottles? ▾
Yes, the HGY50-V3-EV is designed for both PET and PETG materials, providing uniform thickness and precise dimensions.
Q3: How does the 3-station system improve production?▾
The 3-station design separates injection, stretching, and blowing, reducing cycle time and ensuring high-quality bottles with consistent shape.
Q4: What is the typical shipping lead time?▾
Standard delivery is 6–8 weeks after order confirmation, depending on customization and shipping location.
Q5: How long does it take to manufacture this machine?▾
Production typically takes 4–6 weeks, with assembly, calibration, and testing included before shipment.
Umpan Balik Pelanggan⭐️⭐️⭐️⭐️⭐️
John D., Manajer Pabrik Minuman:
“This machine is faster than my morning coffee routine—perfect bottles every time and zero caffeine required!””
Emma W., Pemilik Pabrik Kosmetik:
“I thought my old machine was impressive… then I met the HGY50-V3-EV. It runs smoother than a jazz sax solo!”
Mark T., Beverage Production Manager:
“I used to chase consistency with my old machine… now the HGY50-V3-EV makes perfect bottles while I sip my coffee!”
Produk yang Sering Digunakan Bersama
Selain produk-produk ini, kami menawarkan berbagai macam aksesori transmisi dan kopling torsi tinggi yang dirancang untuk melengkapi Biomass Anda. Kotak roda gigiSpesialis teknis kami siap membantu Anda mengoptimalkan setiap aspek jalur transmisi energi Anda.