Deskripsi
ZQ110 IBM Machine — 110-Ton European-Style Injection Blow Molding Machine
The ZQ110 IBM Machine is a full European-style injection blow molding machine engineered for high-volume, precision plastic bottle production. With a 1,100 KN injection clamping force — 20%–30% above industry average for equivalent tonnage — it handles demanding runs in pharmaceutical, cosmetics, food, and industrial packaging with consistent dimensional accuracy across every cavity.
Running on a dual hydraulic system at 14 MPa with a combined motor output of 44 KW (22+22), the ZQ110 achieves a 4-second dry cycle and sustains an operating power ratio of 52%–70%, translating to measurably lower energy cost per thousand bottles compared to single-pump competitors at the same tonnage class.
ZQ110 IBM Machine — Full Technical Specifications
| Parameter | Satuan | ZQ110 |
|---|---|---|
| Injection System | ||
| Diameter Sekrup | mm | 65 |
| Screw L/D | — | 22:1 |
| Injection Weight | g | 540 |
| Daya Pemanas | KW | 20 |
| Number of Barrel Zones | — | 5+N |
| Injection Stroke | mm | 200 |
| Clamping System | ||
| Clamping Force — Injection | KN | 1,100 |
| Opening Stroke — Injection | mm | 140 |
| Clamping Force — Blowing | KN | 150 |
| Opening Stroke — Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mould | ||
| Max. Platen Size (L×W) | mm | 1,100 × 460 |
| Mold Thickness | mm | 280 |
| Max. Bottle Diameter | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height Range | mm | 1–2,000 |
| Stripping Stroke | mm | 260 |
| Hydraulic System | ||
| Hydraulic Pressure | MPa | 14 |
| Tenaga Motor | KW | 22 + 22 |
| Dry Cycle | s | 4 |
| Daya Total | KW | 80 |
| Operating Power Ratio | % | 52–70 |
| Others | ||
| Min. Compressed Air Pressure | MPa | 0.7–1.2 |
| Compressed Air Capacity | M³/min | 0.7 |
| Water Flowage | M³/h | 4 |
| Tekanan Air Pendingin | MPa | 0.3–0.4 |
| Machine Dimensions (L×W×H) | M | 5 × 1.8 × 2.2 |
| Net Weight | Ton | 15 |
Mold Cavitation Reference — ZQ110 IBM Machine
Maximum cavity counts by bottle volume (for reference only; actual cavitation depends on mold design):
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1,000 ml |
|---|---|---|---|---|---|---|---|
| Max Cavities | 20 | 18 | 14 | 12 | 8 | 5–6 | 3–4 |
Engineering Features That Separate the ZQ110 from Standard IBM Blow Molding Machines
- 1
Full European-Style Frame with Pressurized Booster Clamping. The booster cylinder operates independently of the open/close action, which means wear on the main cylinder is dramatically lower. The hydraulic double-system configuration is standard — not an upsell — and produces a clamping force 20%–30% above comparable single-system machines in this tonnage range.
- 2
High-Precision Angle Divider for Synchronized Turret Movement. The standard angle divider achieves sub-millisecond synchronization between opening, closing, and turret lifting — eliminating preform position drift that causes flash and rejects in high-cavity pharmaceutical IBM molding applications.
- 3
52%–70% Operating Power Utilization. The dual-pump hydraulic architecture allows each pump to handle only its assigned function, cutting idle power draw versus single-pump designs. Energy consumption is 20%–30% lower than same-class industry averages, which at typical Canadian industrial electricity rates can represent tens of thousands of dollars in annual savings for a 24/7 production line.
- 4
Wide Material Compatibility. The ZQ110 processes PP, HDPE, LDPE, PS, PET, PC, PEN, PETG, and PMMA without screw changes — giving converters the flexibility to switch between product lines within the same shift cycle.
- 5
Zero-Waste One-Step IBM Process. The three-station rotary design (injection → blow → strip) operates simultaneously with no preform storage step, eliminating all inter-step scrap and reducing the total material waste rate to near zero.
Applications: Where the ZQ110 IBM Machine Delivers Results
Kemasan Farmasi
Syrup bottles, eye-drop containers, and oral-solid packaging where FDA-grade neck precision and contamination-free production are non-negotiable.
Perawatan Pribadi & Kosmetik
Shampoo, lotion, and cream bottles from 10 ml to 1,000 ml with high-gloss wall finish and zero parting-line defects.
Food & Beverage
HDPE milk bottles, condiment jars, and juice containers where wall thickness uniformity determines shelf-life performance.
Chemical & Industrial
Reagent bottles, lubricant containers, and agrochemical packaging requiring chemical-resistant PP or HDPE construction.
IBM Machine Model Cross-Reference — ZQ110 Equivalent Models
The table below maps the ZQ110 against equivalent IBM machine models from leading global manufacturers to help buyers confirm compatibility during machine selection. (Competitor brand names are listed for reference purposes only to assist with machine selection — Zi-Qiang does not manufacture or sell any third-party brands.)
| Parameter | ZQ110 Zi-Qiang |
IBM135 Jomar |
135 iB SUMA |
UIB150 Uniloy |
IBM135 Bloma |
|---|---|---|---|---|---|
| Clamping Force | 110T / 1,100 KN | 135T / 1,210 KN | 135T / 1,200 KN | 150T | 135T / 1,250 KN |
| Screw Diameter (mm) | 65 | 65 | 65 / 76 | — | 70 |
| Injection Weight (g) | 540 | 450 / 550 | 580 / 770 | — | 560 |
| Inj. Clamping Force (KN) | 1,100 | 1,210 | 1,200 | — | 1,250 |
| Platen Size (mm) | 1,100 × 460 | 559 × 1,118 | 1,000 × 500 | — | 900 × 480 |
| Machine Footprint (M) | 5 × 1.8 × 2.2 | 3.79 × 2.4 × 3.41 | 5 × 2.4 × 2.7 | — | 900 × 480 × 2.55 |
Data sourced from publicly available competitor datasheets. Zi-Qiang makes no warranty as to competitor specification accuracy; always verify with the respective manufacturer.
Frequently Asked Questions — ZQ110 IBM Machine
Q: What distinguishes a European-style IBM machine from standard designs?
European-style IBM machines use a pressurized booster clamping structure where the booster cylinder does not participate in the open/close cycle. This increases clamping force by 20%–30% versus single-cylinder designs without increasing the hydraulic system pressure, extending cylinder life and reducing maintenance intervals.
Q: What materials can the ZQ110 IBM machine process?
The ZQ110 handles all common thermoplastics: PP, HDPE, LDPE, PS, PET, PC, PETG, PEN, PMMA, and SAN. Material switches are managed via barrel temperature profile adjustments — no screw change is required for most resin transitions.
Q: Is the ZQ110 a suitable IBM machine for pharmaceutical packaging lines in Canada?
Yes. The ZQ110 produces bottles from 10 ml to 1,000 ml with zero flash and no preform reheating step, satisfying GMP requirements for contamination-free production. The bottom-up hydraulic design keeps oil circuits below the mold zone, meeting the hygiene standards expected for Canadian pharmaceutical and nutraceutical packaging facilities.
Q: How does the ZQ110 compare to a Jomar IBM135 or SUMA 135iB?
All three machines sit in the 110–135 ton clamping class. The ZQ110 offers a larger platen (1,100 × 460 mm vs. 1,000 × 500 mm for the SUMA 135iB and 559 × 1,118 mm for the Jomar IBM135), a more compact footprint (5 × 1.8 × 2.2 M), and 20%–30% lower energy consumption. Buyers seeking a direct Jomar IBM135 replacement or SUMA 135iB alternative will find the ZQ110 dimensionally compatible for most standard mold tooling.
Q: Does Zi-Qiang support injection blow molding machine buyers with mold design and installation?
Zi-Qiang provides pre-shipment FAT (Factory Acceptance Testing), installation supervision, operator training, and remote commissioning support. Replacement parts are stocked and dispatched within 24–48 hours for all standard wear items.
Ready to Specify Your ZQ110 IBM Machine?
Our engineering team will match cavitation, mold size, and cycle time targets to your production volume — and provide a full cost-per-thousand-bottles comparison against your current equipment.
