HGYS150-V4 EV Four-Station One-Step ISBM Machine for High-Efficiency PET Bottles

HGYS150-V4 four-station one-step injection stretch blow molding machine delivers high-speed, precise PET/PETG bottle production, cutting energy and labor costs while ensuring consistent quality.

描述

HGYS150-V4 EV Four-Station One-Step ISBM Machine Machine Introduction

The HGYS150-V4 is a high-efficiency, four-station, one-step injection stretch blow molding (ISBM) machine designed for PET and PETG bottle production. Integrating servo-controlled injection, stretching, and blowing systems, it ensures consistent bottle quality while significantly reducing energy consumption and labor costs.

Equipped with 10 independent servo motor control systems, dual-servo blow mold clamping, and a precision turntable driven by Yaskawa or WEICHI servo motors with TSUNTIEN reducers, this machine delivers precise, stable, and high-speed operation. Premium international components, including Parker high-pressure valves, Airtac cylinders, and NSK lead screws, guarantee long-term reliability.

The HGYS150-V4 supports flexible mold compatibility with Japanese ASB-12M molds and features energy-efficient nano far-infrared screw heating and an integrated temperature control system, making it ideal for high-volume, industrial-scale PET bottle production across beverages, cosmetics, pharmaceuticals, food packaging, and industrial liquids.

 Contact us today for OEM solutions, bulk pricing, or to optimize your PET/PETG bottle production line.

HGYS150-V4 Four-Station One-Step Injection Stretch Blow Molding Machine

HGYS150-V4 EV One-step ISBM Machine

High-efficiency four-station ISBM solution for PET/PETG bottles

Machine Layout

HGYS150-V4 Machine Layout

A: High Pressure Air Compressor | B: Gas Storage Tank | C: Cold Dry Filter | D: Cooling Tower | E: Chiller | F: Low Pressure Air Compressor | G: Mold Temperature Controller | H: ISBM Machine | I: Mechanical Arm

Machine Layout Table

No. Equipment Name
A High Pressure Air Compressor
B Gas Storage Tank
C Cold Dry Filter
D Cooling Tower
E Chiller
F Low Pressure Air Compressor
G Mold Temperature Controller
H ISBM Machine
I Mechanical Arm

*Layout diagram and table illustrate auxiliary equipment configuration and main ISBM machine components.*

 Various Parameters of the

HGYS150-V4 EV Four-Station One-Step ISBM Machine

Product Dimensions

Product Quantity (PCS) Bottle Diameter (BD) (mm) Bottle Height (H) (mm) Neck Diameter (E) (mm) Max. Bottle Volume (ml) Max. Bottle Weight (g)
1 118 210 83 2500 130
2 80 210 62 1500 65
3 66 150 54 900 43
4 56 100 38 400 32
5 45 100 32 250 26
6 28 30 20 100 16

 Machine Parameters

Machine Parameter Specification
Screw Diameter 50 mm (Optional)
Theoretical Injection Capacity 392 g
Injection Clamping Force 150 kN
Upper Mold Stroke 250 mm
Lower Mold Stroke 205 mm
Temperature Regulating Core Stroke 250 mm
Temperature Regulating Barrel Stroke 230 mm
Take-out Stroke 170 mm
Blowing Clamping Force 200 kN (Single Side)
Blow Core Stroke 250 mm
Blow Mold Stroke 75 + 75 mm
Machine Size (L × W × H) 5.2 × 1.8 × 3.3 m
Total Weight 7 Tons

 Product Specification

Item Unit Specification
Machine Name One-step Injection Stretch Blow Moulding Machine (4-Station)
Model HGY150-V4-EV
Manufacturer HENGGANG
Applicable Material PET / PETG
Screw Diameter mm 40
Theoretical Injection Volume cm³ 188
Screw Rotational Speed rpm 350
Injection Clamping Force kN 150
Blowing Clamping Force kN 200
Motor Power kW 102.8
Heating Power kW 10
Blowing Air Pressure MPa 2.0 – 3.5
Cooling Water Pressure MPa 0.4 – 0.6
Machine Oil Cooler Water Pressure MPa 0.3 – 0.4
Machine Oil Cooler Water Temperature °C 20 – 25
Voltage V 370 – 400
Machine Size (L × W × H) mm 5200 × 1800 × 3300
Machine Weight ton 7

Technical Highlights of the

HGYS150-V4 EV Four-Station One-Step Injection Stretch Blow Molding Machine

1. Advanced Multi-Servo Control System

The machine is equipped with 10 independent servo motor control systems, providing precise synchronization for injection, stretching, clamping, and rotation. This design significantly improves production stability, bottle consistency, and energy efficiency.

2. High-Performance Servo Drive Solution

Powered by Inovance or WEICHI servo motors with a total power of 102.8 kW, the system ensures smooth motion control, reduced vibration, and lower energy consumption compared with conventional hydraulic systems.

3. Precision Turntable Transmission

The rotary table is driven by a Yaskawa servo motor (Japan) or WEICHI servo motor, combined with a TSUNTIEN reducer from Taiwan, delivering highly accurate positioning and stable high-speed operation.

4. Dual-Servo Blow Mold Clamping System

The blow molding structure adopts a dual-servo mold clamping mechanism with high-pressure compensation technology, ensuring stronger clamping force, improved sealing performance, and consistent bottle quality.

5. Premium International Components

To ensure long-term reliability, the machine integrates high-quality components from globally recognized brands, including Parker high-pressure valves (USA), Airtac pneumatic cylinders, and NSK precision lead screws (Japan).

6. Energy-Efficient Heating Technology

The screw heating system uses nano far-infrared energy-saving heating rings (10 kW), which provide faster heating speed, better thermal efficiency, and reduced power consumption.

7. High-Precision Temperature Control

An integrated temperature control box offers accurate temperature regulation, stable performance, and simplified operation for operators.

8. Flexible Mold Compatibility

The machine is compatible with Japanese ASB-12M molds, allowing manufacturers to expand production capabilities and adapt to different bottle designs.

Item Specification
Servo Control System 10 Sets of Servo Motor Control Systems
Servo Motor Brand Inovance / WEICHI
Total Servo Motor Power 102.8 kW
Control System Inovance PLC / MIRLE Control System
Turntable Drive Yaskawa Servo Motor (Japan) or WEICHI Servo Motor
Reducer TSUNTIEN Reducer (Taiwan)
Mold Clamping System Dual Servo Motor Clamping with High-Pressure Compensation
High-Pressure Valve Parker (USA)
Pneumatic Components Airtac Cylinders
Temperature Control Integrated Temperature Control Box
Heating System Nano Far-Infrared Energy-Saving Heating Ring (10 kW)
Lead Screw NSK (Japan)
Mold Compatibility Compatible with ASB-12M Mold
Total Machine Power 112.8 kW

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Application scenarios of the

HGYS150-V4 EV Four-Station One-Step ISBM Machine

  • Beverage bottles (water, juice, soda)
  • Cosmetic bottles
  • Pharmaceutical containers
  • Food packaging bottles
  • Industrial liquid containers

Application 2

HGYS150-V4 EV Four-Station One-Step ISBM Machine FAQs

Q1: What materials can HGYS150-V4 four-station one-step injection stretch blow molding machine process?

PET and PETG are fully compatible. Even your morning juice bottle can be made!

Q2: How energy-efficient is this machine?

Integrated servo motors and nano far-infrared heating save up to 20% electricity. Your CFO will thank you.

Q3: Can it handle different bottle sizes?

Yes, it supports multiple diameters and heights. Flexibility that even a yoga instructor would envy.

Customer Feedback⭐️⭐️⭐️⭐️⭐️

John D., Beverage Plant Manager:

“This machine runs like a dream. Bottles come out perfect every time. Even my cat is impressed!”

Emma W., Cosmetic Factory Owner:

“We cut labor by half. HGYS150-V4 is like having 4 extra hands that never complain.”

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