描述
HGYS200-V4 One-Step ISBM Machine Introduction
The HGYS200-V4 One-Step Injection Stretch Blow Molding (ISBM) Machine (4-Station) is a high-performance integrated molding system designed for efficient production of PET and PETG bottles. By combining injection molding, stretching, and blow molding into a single automated process, the machine significantly improves production efficiency while maintaining excellent bottle consistency and quality.
Equipped with three sets of servo pump systems, advanced PLC control, and precision temperature management, the HGYS200-V4 delivers stable operation, reduced energy consumption, and precise molding control. The rotary turntable structure enables smooth multi-station processing, allowing continuous production from preform injection to final bottle shaping.
With a powerful injection system, high clamping force, and optimized blow molding structure, this machine is suitable for manufacturing a wide range of containers with excellent transparency, uniform wall thickness, and high structural strength.
The HGYS200-V4 4-station one-step ISBM machine is an ideal solution for manufacturers seeking high productivity, energy efficiency, and consistent bottle quality in modern PET bottle production lines.
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HGYS200-V4 One-Step ISBM Machine Layout
High-efficiency four-station ISBM solution for PET/PETG bottles
Machine Layout
A: High Pressure Air Compressor | B: Gas Storage Tank | C: Cold Dry Filter | D: Cooling Tower | E: Chiller | F: Low Pressure Air Compressor | G: Mold Temperature Controller | H: ISBM Machine | I: Mechanical Arm
Machine Layout Table
| No. | Equipment Name |
|---|---|
| A | High Pressure Air Compressor |
| B | Gas Storage Tank |
| C | Cold Dry Filter |
| D | Cooling Tower |
| E | Chiller |
| F | Low Pressure Air Compressor |
| G | Mold Temperature Controller |
| H | ISBM Machine |
| I | Mechanical Arm |
*Layout diagram and table illustrate auxiliary equipment configuration and main ISBM machine components.*
Standard auxiliary equipment configuration for the HGYS200-V4 4-Station One-Step ISBM Machine.
| No. | Equipment Name | Function |
|---|---|---|
| 1 | High Pressure Air Compressor | Provides high-pressure air for bottle blowing process |
| 2 | Gas Storage Tank | Stores compressed air to stabilize air supply |
| 3 | Cold Dryer & Filter | Removes moisture and impurities from compressed air |
| 4 | Cooling Tower | Provides circulating cooling water for stable operation |
| 5 | Industrial Chiller | Maintains precise cooling temperature for molds and systems |
| 6 | Low Pressure Air Compressor | Supplies low-pressure air for machine pneumatic components |
| 7 | Mold Temperature Controller | Controls mold temperature for stable molding quality |
| 8 | ISBM Machine | Core equipment integrating injection, stretch, and blow molding |
| 9 | Mechanical Arm / Robot | Automatically removes bottles to improve efficiency |
Various Parameters of the
Four-Station One-Step ISBM Machine
Product Dimensions
| Product Quantity (PCS) | Bottle Diameter (BD) (MM) | Bottle Height (H) (MM) | Neck Diameter (E) (MM) | Max. Bottle Volume (ML) | Max. Bottle Weight (G) |
|---|---|---|---|---|---|
| 1 | 118 | 210 | 83 | 2500 | 150 |
| 2 | 110 | 68 | 68 | 1500 | 65 |
| 3 | 105 | 65 | 45 | 900 | 45 |
| 4 | 100 | 65 | 35 | 750 | 35 |
| 5 | 68 | 55 | 30 | 350 | 30 |
| 6 | 65 | 50 | 28 | 200 | 28 |
| 7 | 48 | 40 | 25 | 150 | 25 |
| 8 | 45 | 30 | 20 | 100 | 23 |
| 10 | 38 | 30 | 15 | 50 | 15 |
| 12 | 26 | 20 | 10 | 30 | 10 |
Machine Parameters
| Machine Parameter | Specification |
|---|---|
| Screw Diameter | 50 mm (Optional) |
| Theoretical Injection Capacity | 310 g |
| Injection Clamping Force | 300 KN |
| Upper Mold Stroke | 460 mm |
| Lower Mold Stroke | 210 mm |
| Temperature Regulating Core Stroke | 250 mm |
| Temperature Regulating Barrel Stroke | 250 mm |
| Take-out Stroke | 175 mm |
| Blowing Clamping Force | 200 KN (Single Side) |
| Blow Core Stroke | 300 mm |
| Blow Mold Stroke | 75 + 75 mm |
| Oil Tank Capacity | 300 L |
| Machine Size (L × W × H) | 4.8 × 2 × 3.2 m |
| Machine Weight | 13 T |
Product Specification
| Item | Specification | Unit |
|---|---|---|
| Machine Name | One-step Injection Stretch Blow Moulding Machine (4-station) | — |
| Model | HGY200-V4 | — |
| Manufacturer | HENGGANG | — |
| Material | PET / PETG | — |
| Screw Diameter | 40 | MM |
| Theoretical Injection Volume | 188 | CM³ |
| Screw Rotational Speed | 270 | r/min |
| Injection Clamping Force | 50 | KN |
| Blowing Clamping Force | 310 | KN |
| Motor Power | 180 | KW |
| Heating Power | 55 | KW |
| Blowing Air Pressure | 2.0 – 3.5 | MPa |
| Cooling Water Pressure | 0.4 – 0.6 | MPa |
| Machine Oil Cooler Water Pressure | 0.3 – 0.4 | MPa |
| Machine Oil Cooler Water Temperature | 20 – 25 | °C |
| Voltage | 370 – 400 | V |
| Machine Size (L × W × H) | 4800 × 2000 × 3200 | MM |
| Machine Weight | 13 | T |
Machine Technology Standards
| Technical Standard | Description |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems |
| Servo Motor | Inovance / WEICHI servo motor, power: 49.2 KW |
| Control System | Using the Inovance / MIRLE PLC control system |
| Turntable Drive | Turntable equipped with Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer |
| High-pressure Valve | Using American Parker high-pressure valve |
| Air Cylinder | Using Airtac pneumatic cylinders |
| Temperature Control | Integrated control box for temperature regulation with high precision, stability and easy operation, or optional built-in system temperature control |
| Hydraulic Control Valve | Using YUKEN hydraulic pressure control valves from Taiwan |
| Screw Heating | Nano far-infrared energy-saving heating ring (10 KW) |
| Blow Molding Structure | Hydraulic cylinder structure or optional dual servo motor mold clamping system with high-pressure compensation function |
| Injection Unit | Single-cylinder controlled injection unit; melt motor can be hydraulic or servo motor driven |
| Total Machine Power | 59.2 KW |
Advantages of the
HGYS200-V4 One-Step ISBM Machine
1. Integrated One-Step Production Process
The HGYS200-V4 integrates injection, stretching, and blow molding in one machine, eliminating intermediate handling and reheating processes. This improves production efficiency and reduces energy consumption compared with traditional two-step systems.
2. High-Precision Servo Control System
The machine adopts three servo pump systems with Inovance or WEICHI servo motors, providing precise control over injection pressure, speed, and motion. This results in improved molding accuracy, stable production, and lower energy consumption.
3. Stable Rotary Multi-Station Design
The four-station rotary structure allows simultaneous processing of different production stages, ensuring smooth workflow and higher productivity. The turntable is driven by Yaskawa or WEICHI servo motors with a Taiwan reducer, delivering accurate positioning and reliable operation.
4. Advanced Temperature Control System
The system uses an integrated temperature control box or built-in temperature control module, providing high accuracy and stable thermal management during the injection and blowing processes.
5. Energy-Efficient Heating Technology
The screw heating system adopts nano far-infrared energy-saving heating rings, improving heat efficiency while reducing overall power consumption.
6. High-Quality Hydraulic & Pneumatic Components
Key components such as Parker high-pressure valves, YUKEN hydraulic control valves, and Airtac pneumatic cylinders ensure stable operation, durability, and long service life.
7. Flexible Blow Molding Structure
The blow mold system can be configured with hydraulic cylinder clamping or dual-servo motor clamping with high-pressure compensation, providing flexibility for different bottle designs and production requirements.
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Application of the
HGYS200-V4 4-Station One-Step ISBM Machine
The HGYS200-V4 four-station one-step ISBM machine is widely used for producing high-quality PET containers in multiple industries, including:
- Beverage Industry——Production of water bottles, juice bottles, carbonated drink bottles, and functional beverage containers with excellent transparency and strength.
- Cosmetics & Personal Care——Manufacturing of cosmetic bottles, shampoo bottles, lotion bottles, and skincare packaging requiring precise shape and high surface quality.
- Pharmaceutical & Healthcare——Suitable for medical bottles, pharmaceutical packaging containers, and laboratory containers, ensuring high hygiene standards and dimensional accuracy.
- Food Packaging——Used for edible oil bottles, condiment bottles, sauce containers, and other food-grade PET packaging.
- Chemical & Household Products——Production of detergent bottles, cleaning liquid containers, and chemical packaging bottles with strong structural integrity.
HGYS200-V4 One-Step ISBM Machine (4-Station) FAQs
Q1: What materials can this ISBM machine process? ▾
A: The machine is designed for PET and PETG bottle production.
Q2: What is the maximum bottle capacity? ▾
A: The maximum bottle volume can reach 2500ml depending on the mold configuration.
Q3: Can the machine support customized bottle molds?▾
A: Yes, we provide customized mold design based on customer bottle drawings.
Q4: What is the machine delivery time?▾
A: Normally 35–45 working days after order confirmation.n.
Q5: Do you provide installation service? ▾▾
A: Yes, we provide online guidance or overseas engineer installation service.
Customer Feedback⭐️⭐️⭐️⭐️⭐️
Carlos M. Mexico Beverage Factory
“The machine runs very stable and energy consumption is lower than our previous equipment.”
Ahmed R. UAE Packaging Company
“Good build quality and the servo system helps improve production efficiency.”
David K.
USA Plastic Packaging Ltd.
“Professional support team and fast response for technical questions.”
Request a Quote for 4-Station One-Step ISBM Machine
Looking for a reliable One-Step Injection Stretch Blow Molding Machine for PET bottle production?
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