描述
HGYS200-V4-B four-Station One-Step ISBM Machine Introduction
The HGY200-V4-B One-step Injection Stretch Blow Molding Machine (4-Station) is a high-performance, fully servo-controlled ISBM system designed for efficient production of PET and PETG bottles. Integrating injection, stretching, and blow molding into a single automated process, the machine delivers precise, uniform bottles with excellent consistency. Compatible with Japanese AOKI-250 molds, it offers versatile operation for various bottle sizes and volumes.
Equipped with three servo pump systems, high-precision temperature control, and advanced PLC control (Inovance / MiRLE), this machine ensures stable production, energy efficiency, and minimal maintenance.
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HGYS200-V4-B four-Station One-Step ISBM Machine Layout
适用于PET/PETG瓶的高效四工位ISBM解决方案
机器布局
A：高压空气压缩机 | B：储气罐 | C：冷干过滤器 | D：冷却塔 | E：冷水机 | F：低压空气压缩机 | G：模具温度控制器 | H：ISBM机器 | I：机械臂
机器布局表
| 不。 | 设备名称 |
|---|---|
| 一个 | 高压空气压缩机 |
| B | 储气罐 |
| C | 冷干过滤器 |
| D | 冷却塔 |
| E | 冷却器 |
| F | 低压空气压缩机 |
| G | 模具温度控制器 |
| H | ISBM机器 |
| 我 | 机械臂 |
*布局图和表格展示了辅助设备配置和ISBM机器的主要部件。*
⬇
Standard auxiliary equipment configuration for the HGYS200-V4 4-Station One-Step ISBM Machine.
| 不。 | 设备名称 | Function |
|---|---|---|
| 1 | 高压空气压缩机 | Provides high-pressure air for bottle blowing process |
| 2 | 储气罐 | Stores compressed air to stabilize air supply |
| 3 | Cold Dryer & Filter | Removes moisture and impurities from compressed air |
| 4 | 冷却塔 | Provides circulating cooling water for stable operation |
| 5 | Industrial Chiller | Maintains precise cooling temperature for molds and systems |
| 6 | 低压空气压缩机 | Supplies low-pressure air for machine pneumatic components |
| 7 | 模具温度控制器 | Controls mold temperature for stable molding quality |
| 8 | ISBM机器 | Core equipment integrating injection, stretch, and blow molding |
| 9 | Mechanical Arm / Robot | Automatically removes bottles to improve efficiency |
各种参数
HGYS200-V4-B four-Station One-Step ISBM Machine
产品尺寸
| 产品尺寸 | 产品数量 | 瓶子直径（毫米） | 瓶身高度（毫米） | 颈部直径（毫米） | Max. Bottle Volume | 最大瓶重（克） |
|---|---|---|---|---|---|---|
| 1 | 118 | 110 | 105 | 280 | 2500 | 1500 |
| 2 | 90 | 90 | 90 | 2500 | 1500 | 900 |
| 3 | 150 | 65 | 45 | 100 | 65 | 750 |
| 5 | 68 | 38 | 350 | 30 | 65 | 7 |
| 48 | 150 | 32 | 200 | 28 | 26 | 100 |
| 25 | 8 | 45 | 25 | 50 | 20 | 10 |
| 38 | 12 | 26 | 100 | 23 | 30 | 15 |
| 15 | 20 | 10 | – | – | – | – |
机器参数
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 50mm (optional) |
| 理论注入能力 | 442g |
| 注射夹紧力 | 300KN |
| 上模行程 | 600mm |
| 下模行程 | 350mm |
| TEMP. Regulating Core Stroke | 300mm |
| TEMP. Regulating Barrel Stroke | 350mm |
| 击球 | 175mm |
| 吹气夹紧力 | 250KN (single side) |
| 吹气核心冲刺 | 300mm |
| 吹塑模压 | 75+75mm |
| Oil Tank VOL | 300L |
| Size (LxWxH) | 4.8 × 2 × 3.8 m |
| 重量 | 13T |
| Compatible Mould | Compatible with Japanese AOKI-250 mould |
产品规格
| 范围 | 价值 |
|---|---|
| 姓名 | One-step Injection Stretch Blow Moulding Machine (4-station) |
| 模型 | HGY200-V4-B (Compatible with Japanese Aoki Koji 250 model molds) |
| 制造商 | 横岗 |
| 材料 | PET/PETG |
| Screw Diameter (MM) | 40 |
| Theoretical Injection Volume (CM³) | 240 |
| Screw Rotational Speed (RPM) | 270 |
| Injection Clamping Force (KN) | 50 |
| Blowing Clamping Force (KN) | 340 |
| Motor Power (KW) | 180 |
| Heating Power (KW) | 55 |
| Blowing Air Pressure (Mpa) | 380 |
| Cooling Water Pressure (Mpa) | 150 |
| Machine Oil Cooler Water Pressure (Mpa) | 60 |
| Machine Oil Cooler Water Temperature (°C) | 480 |
| Voltage (V) | 150~220 |
| Size (L*W*H MM) | 4800x2000x3800 |
| Weight (T) | 13 |
机械技术标准
| 范围 | 技术标准 |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems; |
| Servo Motor Power | Inovance/WEICHI servo motor power: 49.2KW; |
| PLC Control System | Using the Inovance/MiRLE PLC; |
| Turntable Rotation | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| High Pressure Valve | Using the American Parker high-pressure valve; |
| Air Cylinder | Using the Airtak air cylinder; |
| Temperature Control | Using integrated control box to control temperature, highly accurate, stable, and easy to operate; alternatively, you can choose the system’s built-in temperature control system; |
| Hydraulic Control Valve | Using hydraulic pressure control valve of YUKEN from Taiwan, China; |
| Heating of Screw & Material Pipes | Heating power of screw and material pipes is 15KW; |
| Blow Molding Structure | The blow molding structure adopts hydraulic cylinder or dual servo motor mold damping system with high-pressure compensation function; |
| Injection Unit | The injection unit is controlled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| Total Machine Power | 64.2KW; Total power of the machine: 64.2KW; |
优势
HGYS200-V4-B four-Station One-Step ISBM Machine
1. High Precision & Stability
Integrated temperature control with high accuracy ensures consistent melt quality and stable bottle production.
2.Full Servo System
Three sets of servo pumps and servo-driven turntable enhance speed, reduce energy consumption, and improve repeatability.
3. Versatile Mold Compatibility
Supports Japanese AOKI-250 molds for flexible bottle design and rapid changeover.
4. Robust Hydraulic & Air Control
High-quality Parker valves and YUKEN hydraulic system guarantee stable mold clamping and blow molding operations.
5. Energy Efficient
Optimized heating and injection systems reduce power consumption while maintaining high throughput.
6. User-Friendly Interface
PLC control with integrated or system-built temperature regulation allows easy operation and monitoring.
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应用
HGYS200-V4-B four-Station One-Step ISBM Machine
- PET water, juice, and carbonated beverage bottles
- PETG cosmetic bottles (shampoo, lotion, toner)
- Food-grade bottles (sauces, oils, condiments)
- Pharmaceutical or medical-grade PET bottles
This machine is suitable for factories seeking high-efficiency production, consistent quality, and flexibility in bottle design.
HGYS200-V4-B One-Step ISBM Machine (4-Station) FAQs
Q1: What bottle sizes can the HGY200-V4-B four-Station one-step ISBM machine produce? ▾
A: The machine supports a wide range of bottle diameters and heights, compatible with AOKI-250 molds. Maximum capacity varies depending on mold configuration.
Q2: Can I choose a different servo motor system? ▾
A: The maximum bottle volume can reach 2500ml depending on the mold configuration.
Q3: How energy efficient is the machine?▾
A: With three servo pump systems, precise temperature control, and optimized heating, the machine significantly reduces energy consumption compared to conventional ISBM machines.
Q4: Is maintenance difficult?▾
A: No. The machine uses high-quality components (Parker valves, YUKEN hydraulics, Airtak cylinders) and user-friendly PLC control, making maintenance simple and predictable.
Q5: Can the machine handle PETG material?▾
A: Yes, it is fully compatible with both PET and PETG materials, ensuring excellent bottle clarity and consistency.
客户反馈⭐️⭐️⭐️⭐️⭐️
Tom H., Operations Manager at AquaPack Co.
“I used to think all bottles looked the same… until we got the HGY200-V4-B. Now our bottles are so uniform, I caught our QA inspector lining them up like soldiers!”
Maria S., R&D Engineer at CosmeticPlus
“The machine’s mold compatibility with Japanese AOKI-250 molds gives us flexibility in bottle design. Energy-efficient and easy to operate.”
Jenny L., Production Supervisor at FreshBottle Ltd.
“This machine works so smoothly, I almost started talking to it like it’s part of the team. Seriously, if it had a coffee break, I’d join!”
Request a Quote for 4-Station One-Step ISBM Machine
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