描述
1. HGY250-V4-B four-Station One-Step ISBM Machine introduce
The HGY250-V4-B One-Step Injection Stretch Blow Molding Machine (4-Station) is a high-performance PET/PETG bottle production system designed for maximum efficiency and precision. Equipped with advanced servo-controlled injection, stretching, and blow molding systems, this machine ensures uniform bottle quality while reducing energy consumption and labour costs. With integrated temperature control, high-pressure valves, and nano-far-infrared screw heating, the HGY250-V4-B delivers stable, reliable performance for high-volume production.
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2. HGY250-V4-B four-Station One-Step ISBM Machine Layout
Machine Configuration & Auxiliary Equipment
机器布局
A：高压空气压缩机 | B：储气罐 | C：冷干过滤器 | D：冷却塔 | E：冷水机 | F：低压空气压缩机 | G：模具温度控制器 | H：ISBM机器 | I：机械臂
⬇
机器布局表
| 不。 | 设备名称 | Function |
|---|---|---|
| 一个 | 高压空气压缩机 | Provides high-pressure air for bottle blowing process |
| B | 储气罐 | Stores compressed air to stabilize air supply |
| C | Cold Dryer & Filter | Removes moisture and impurities from compressed air |
| D | 冷却塔 | Provides circulating cooling water for stable operation |
| E | Industrial Chiller | Maintains precise cooling temperature for molds and systems |
| F | 低压空气压缩机 | Supplies low-pressure air for machine pneumatic components |
| G | 模具温度控制器 | Controls mold temperature for stable molding quality |
| H | ISBM机器 | Core equipment integrating injection, stretch, and blow molding |
| 我 | Mechanical Arm / Robot | Automatically removes bottles to improve efficiency |
3. Various Parameters of the
HGY250-V4-B four-Station One-Step ISBM Machine
产品尺寸
| Product Quantity (PCS) | 瓶子直径（毫米） | 瓶身高度（毫米） | 颈部直径（毫米） | 最大瓶容量（毫升） | 最大瓶重（克） |
|---|---|---|---|---|---|
| 8 | 85 | 58 | 1000 | 55 | 55 |
| 10 | 85 | 56 | 900 | 44 | 44 |
| 12 | 79 | 48 | 800 | 36 | 36 |
| 14 | 66 | 16 | 260 | 38 | 38 |
| 32 | 32 | 400 | 28 | 20 | 25 |
| 24 | 37 | 24 | 100 | 20 | 28 |
| 25 | 28 | 25 | 15 | 50 | 15 |
产品规格
| Item | Specification | Unit |
|---|---|---|
| 姓名 | One-step Injection Stretch Blow Moulding Machine (4-station) | |
| 模型 | HGY250-V4-B(Double-Row Machine) | |
| 制造商 | 衡钢 HENGGANG | |
| 材料 | PET/PETG | |
| 螺纹直径 | 50 | MM |
| 理论注射体积 | 315 | CM³ |
| 螺杆转速 | 270 | r/min |
| 注射夹紧力 | 55 | KN |
| 吹气夹紧力 | 442 | KN |
| 电机功率 | 180 | KW |
| 加热功率 | 60 | KW |
| Blowing air pressure | 480 | Mpa |
| 冷却水压力 | 150~220 | Mpa |
| Machine Oil Cooler Water Pressure | 300 | Mpa |
| Machine Oil Cooler Water Temperature | 250 | °C |
| 电压 | 67.7 | V |
| 尺寸（长*宽*高） | 5200 x 2500 x 3800 | MM |
| 重量 | 16 | T |
机器参数
| 范围 | Specification |
|---|---|
| 螺纹直径 | 60mm (optional) |
| cTheoretical Injection Capacity | 680g |
| 注射夹紧力 | 300KN |
| 上模行程 | 600mm |
| TEMP. Regulating Core Stroke | 250mm |
| TEMP. Regulating Barrel Stroke | 250mm |
| 击球 | 200mm |
| Blowing Clamping Force (Single Side) | 250KN |
| 吹气核心冲刺 | 300mm |
| 吹塑模压 | 75+75mm |
| Oil Tank Volume | 300L |
| 尺寸（长×宽×高） | 5.2 × 2.5 × 3.8 m |
| 重量 | 16T |
机械技术标准
| 技术标准 | Specification |
|---|---|
| Servo Pump Systems | Using 3 sets of servo pump systems |
| Servo Motor Power | Novance/WEICHI 67.7KW |
| Control System | Using the Inovance/MiRLE PLC |
| Turntable Rotation | The turntable is equipped with Japan Yaskawa or WEICHI servo motor with Taiwan TSUNTIEN reducer |
| Blow Molding Structure | Hydraulic cylinder or dual servo motor mold damping system with high-pressure compensation |
| High Pressure Valve | American Parker high-pressure valve |
| Air Cylinder | Airtak air cylinder |
| Temperature Control | Using integrated control box for high accuracy, stable, easy operation; alternatively, system’s built-in temperature control |
| Hydraulic Control Valve | YUKEN from Taiwan |
| Screw Heating | 15KW Nano-far-infrared energy-saving heating ring (15KW) |
| Injection Unit Control | Single cylinder control; melt motor may be hydraulic or servo motor |
| Oil Tube | Made of imported material from Italy |
| Total Power | 82.7KW |
4. HGY250-V4-B four-Station One-Step ISBM Machine Advantages
- High Efficiency & Energy Saving – Integrated one-step ISBM process reduces production time and power consumption.
- Precise Bottle Quality – Servo-controlled injection and blow systems ensure consistent wall thickness and shape.
- Flexible Production – Adjustable screw diameter, injection capacity, and mold strokes allow for various bottle sizes.
- Advanced Temperature & Pressure Control – Integrated control box and high-precision sensors stabilise production quality.
- Durable & Reliable Components – Uses top-brand servo motors, Parker valves, and YUKEN hydraulic systems for long-term reliability.
- Easy Operation & Maintenance – User-friendly interface with optional automated temperature and melt motor control.
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5. Application of the
HGY250-V4-B four-Station One-Step ISBM Machine
This machine is perfect for producing a variety of PET bottles in industries such as:
- Beverages: Water, juice, soda, and energy drinks
- 制药: Liquid medicine bottles
- Cosmetics & Personal Care: Shampoo, lotion, and other liquid containers
- Household Chemicals: Detergents, cleaning agents, and oils
The versatility of the HGY250-V4-B allows manufacturers to switch bottle sizes quickly, from 100ml to 1000ml, ensuring fast adaptation to market demand.
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HGY250-V4-B Blow Molding Machine Maintenance
Daily
- Check air and hydraulic pressures; inspect for leaks.
- Grease moving parts: turntable, mold slides, mechanical arms.
- Verify screw, barrel, and mold temperatures.
- Clean molds and external surfaces.
- Inspect electrical connections for looseness or damage.
Weekly
- Inspect molds for wear or residue; clean if necessary.
- Test injection and blow cycles; listen for unusual noises.
- Check hydraulic oil levels and cooling water system.
Monthly
- Inspect servo motors, pumps, valves, and sensors.
- Verify injection, blow, and mold strokes; adjust if needed.
- Test safety devices: emergency stop, limit switches, interlocks.
Annually
- Replace hydraulic oil and filters.
- Service servo motors and pumps; check bearings and belts.
- Full inspection of pipes, hoses, screw, and barrel.
- Consider certified technician for calibration and safety check.
6. HGY250-V4-B four-Station One-Step ISBM Machine FAQs
Q1: What materials can this machine handle? ▾
A: The HGY250-V4-B is designed for PET and PETG, suitable for a wide range of beverage, pharmaceutical, cosmetic, and chemical bottles.
Q2: Can I produce different bottle sizes on the same machine? ▾
A: Yes. Bottle sizes range from 100ml up to 1000ml. Adjustable mold and injection parameters allow fast size changes.
Q3: What is the total power requirement?▾
A: The total machine power is 82.7KW, including servo motors, heating, and blow systems.
Q4: How accurate is the temperature control?▾
A: The integrated temperature control box provides high precision and stability. Optional built-in systems are also available.
Q5: Is maintenance difficult?▾
A: Not at all. Components like servo motors, Parker valves, and YUKEN hydraulic valves are easy to service, ensuring minimal downtime.
7. Customer Reviews
James L., Sydney
XYZ Beverage Co., USA
“We’ve been running the HGY250-V4-B for 6 months, and the consistency is remarkable. Wall thickness is spot on, and setup is quick. A true workhorse for our beverage line.”
Emma W., Melbourne
ABC Cosmetics Ltd., Spain
“Energy savings are noticeable. We reduced our power bills while increasing output. The servo systems really make a difference.”
Mike D., Brisbane
BeverageTech GmbH, Germany
“This machine is faster than my morning coffee! If it had a personality, it would probably be a morning espresso – reliable, hot, and always on time.”
Sarah P., Perth
BeverageTech GmbH, Germany
“I tried to find a flaw in the HGY250-V4-B… couldn’t. I guess the only thing it can’t make is my wife’s spaghetti sauce!”
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