描述
1. High-Efficiency PET Bottle Manufacturing Solution
The HGY250-V4 One-Step Injection Stretch Blow Molding（ISBM） Machine is a high-performance system designed for efficient production of PET and PETG bottles.
By integrating injection, stretching, and blow molding in one machine, it simplifies the production process, improves bottle consistency, and reduces energy consumption.
This machine is ideal for manufacturers seeking stable production, high bottle quality, and lower operational costs.
The HGY250-V4 One-Step Injection Stretch Blow Molding Machine is engineered for manufacturers seeking high efficiency, stable production, and lower operating costs in PET bottle manufacturing.
By integrating injection, stretching, and blow molding into a single process, this advanced ISBM system significantly reduces production steps, improves bottle consistency, and increases overall manufacturing efficiency.
Key benefits for bottle manufacturers include:
- Higher Production Efficiency – Integrated one-step process reduces handling and cycle time.
- Consistent Bottle Quality – Precision servo control ensures uniform thickness and excellent bottle clarity.
- Energy-Efficient Operation – Multi-servo pump system lowers energy consumption and improves stability.
- Lower Labor Requirements – Automated bottle take-out system improves productivity and reduces manual handling.
- Wide Bottle Compatibility – Suitable for PET and PETG bottles used in food, pharmaceutical, cosmetic, and chemical industries.
This machine is an ideal solution for companies aiming to produce high-quality PET containers while maintaining cost-effective production.
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2. HGY250-V4 4-Station One-Step ISBM Machine Layout
Machine Configuration & Auxiliary Equipment
机器布局
A：高压空气压缩机 | B：储气罐 | C：冷干过滤器 | D：冷却塔 | E：冷水机 | F：低压空气压缩机 | G：模具温度控制器 | H：ISBM机器 | I：机械臂
⬇
机器布局表
| 不。 | 设备名称 | Function |
|---|---|---|
| 一个 | 高压空气压缩机 | Provides high-pressure air for bottle blowing process |
| B | 储气罐 | Stores compressed air to stabilize air supply |
| C | Cold Dryer & Filter | Removes moisture and impurities from compressed air |
| D | 冷却塔 | Provides circulating cooling water for stable operation |
| E | Industrial Chiller | Maintains precise cooling temperature for molds and systems |
| F | 低压空气压缩机 | Supplies low-pressure air for machine pneumatic components |
| G | 模具温度控制器 | Controls mold temperature for stable molding quality |
| H | ISBM机器 | Core equipment integrating injection, stretch, and blow molding |
| 我 | Mechanical Arm / Robot | Automatically removes bottles to improve efficiency |
3. Various Parameters of the
HGY250-V4 4-Station One-Step ISBM Machine
产品尺寸
| 产品数量 PCS |
Bottle Diameter (BD) MM |
Bottle Height (H) MM |
Neck Diameter (E) MM |
Max. Bottle Volume ML |
Max. Bottle Weight (W) G |
|---|---|---|---|---|---|
| 2 | 200 | 130 | — | 2500 | 200 |
| 3 | 160 | — | — | — | — |
| 4 | 120 | 220 | 130 | 1500 | 180 |
| 5 | 80 | 65 | — | 750 | 120 |
| 6 | 60 | 55 | — | 350 | 80 |
| 8 | 45 | 40 | — | 180 | 40 |
| 10 | 40 | 28 | — | 50 | 35 |
| 14 | 30 | — | — | 100 | — |
| 16 | 30 | 25 | — | — | — |
产品规格
| Item | Specification |
|---|---|
| Machine Name | One-Step Injection Stretch Blow Molding Machine (4-Station) |
| 模型 | HGY250-V4 (Compatible with ASB-70DPH Mold) |
| 制造商 | HENGGANG Machinery |
| Applicable Materials | PET / PETG |
| 螺纹直径 | 50 mm |
| 理论注射体积 | 340 cm³ |
| 螺杆转速 | 180 r/min |
| 注射夹紧力 | 55 kN |
| 吹气夹紧力 | 420 kN |
| 电机功率 | 150 kW |
| 加热功率 | 60 kW |
| 吹气压力 | 2.0 – 3.5 MPa |
| 冷却水压力 | 0.4 – 0.6 MPa |
| Oil Cooler Water Pressure | 0.3 – 0.4 MPa |
| Oil Cooler Water Temperature | 20 – 25 °C |
| 电压 | 370 – 400 V |
| Machine Size (L × W × H) | 6300 × 2400 × 3700 mm |
| Machine Weight | 16 Ton |
机器参数
| 机器参数 | Specification |
|---|---|
| 螺纹直径 | 55 mm (Optional) |
| 理论注入能力 | 420 g |
| 注射夹紧力 | 300 KN |
| 上模行程 | 640 mm |
| 下模行程 | 350 mm |
| Temperature Regulating Core Stroke | 300 mm |
| Temperature Regulating Barrel Stroke | 300 mm |
| 击球 | 190 mm |
| 吹气夹紧力 | 200 KN (Single Side) |
| 吹气核心冲刺 | 300 mm |
| 吹塑模压 | 75 + 75 mm |
| Oil Tank Capacity | 600 L |
| Machine Size (L × W × H) | 6.3 × 2.4 × 3.7 m |
| Machine Weight | 16 T |
机械技术标准
The HGY250-V4 ISBM machine is built using reliable industrial components to ensure long-term stability and precision.
| 技术标准 | Specification |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems |
| Servo Motor Power | Inovance / WEICHI servo motor power: 67.7 KW |
| PLC Control System | Using the Inovance / MIRLE PLC control system |
| Turntable Drive System | 日本安川伺服电机或潍柴伺服电机搭配台湾津天减速器 |
| Blow Molding Structure | Hydraulic cylinder or optional dual-servo motor mold clamping system with high-pressure compensation function |
| High Pressure Valve | American Parker high-pressure valve |
| Air Cylinder | Airtac pneumatic cylinder |
| Temperature Control System | Integrated temperature control box with high accuracy and stability, optional built-in system temperature control |
| Hydraulic Control Valve | YUKEN hydraulic control valve from Taiwan |
| Screw Heating | Nano far-infrared energy-saving heating ring (10 KW) |
| Injection Unit | Single cylinder control, melt motor optional hydraulic or servo motor control |
| Oil Pipe Material | Imported oil pipe material from Italy |
| Total Machine Power | 82.7 KW |
4. Advantages /
Reasons to Choose the HGY250-V4 ISBM Machine
1. Integrated One-Step Production
The machine combines injection molding, stretch forming, and blow molding into a single automated process.
Compared with traditional two-step bottle production systems, this approach significantly reduces handling steps and improves production efficiency.
2.High Precision Servo Control
The system uses multiple servo pump systems and advanced PLC control to ensure stable operation and precise molding. Benefits include:
Consistent bottle wall thickness
Smooth bottle surface finish
Stable long-term production performance
3. Energy-Efficient Operation
Equipped with three sets of servo pump systems, the machine significantly reduces hydraulic energy consumption while maintaining high productivity.
4. Compatible Mold System
The HGY250-V4 is compatible with ASB-70DPH molds, allowing manufacturers to utilize existing mold resources and reduce tooling costs.
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5. Application of the
HGY250-V4 4-Station One-Step ISBM Machine
The HGY250-V4 ISBM machine is widely used in various packaging industries.The machine provides flexible production for manufacturers serving multiple industries.
Beverage Industry
- Mineral water bottles
- Juice bottles
- Carbonated drink containers
Pharmaceutical Packaging
- 药瓶
- Healthcare product containers
Cosmetic Industry
- Shampoo bottles
- Lotion bottles
- Personal care packaging
Chemical Packaging
- Household cleaning bottles
- Industrial chemical containers
6. HGY250-V4 4-Station One-Step ISBM Machine FAQs
Q1: What materials can this machine process? ▾
A: The HGY250-V4 machine is designed for PET and PETG materials, which are widely used for food, beverage, pharmaceutical, and cosmetic packaging.
Q2: What is the maximum bottle capacity? ▾
A: The machine supports bottle production up to 2500 ml, depending on mold configuration.
Q3: Can existing molds be used?▾
A: Yes. The machine is compatible with ASB-70DPH molds, allowing customers to reuse existing mold systems.
Q4: Is the machine energy efficient?▾
A: Yes. The servo pump hydraulic system significantly reduces energy consumption compared with traditional hydraulic systems.
7. Customer Reviews
John Smith
XYZ Beverage Co., USA
“The HGY250-V4 has completely transformed our PET bottle production. The one-step system improved efficiency and reduced labor costs significantly.”
Maria Gonzalez
ABC Cosmetics Ltd., Spain
“Excellent precision and stability. The bottles produced are consistent, and the energy-saving servo system really reduces operational costs.”
Lars Müller
BeverageTech GmbH, Germany
“The multi-servo pump system ensures smooth operation even at high capacity. Our production line has never been more efficient.”
Request a Quote for 4-Station One-Step ISBM Machine
Looking for a reliable PET bottle production solution?
Send us your bottle size, capacity, and production requirements.
Our engineers will recommend the most suitable ISBM machine for your project.
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