描述
HGYS150-V4 Four-Station One-Step Injection Stretch Blow Molding Machine
The HGYS150-V4 is a high-efficiency, four-station, one-step injection stretch blow molding machine designed for PET and PETG bottle production. With integrated servo-controlled injection, stretching, and blowing systems, it delivers precise, uniform bottles while reducing energy consumption and labor costs.
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1. Layout diagram of one-step injection stretch blow molding machine
Machine Layout ↓
| 不。 | 设备名称 |
|---|---|
| 一个 | 高压空气压缩机 |
| B | 储气罐 |
| C | 冷干过滤器 |
| D | 冷却塔 |
| E | 冷却器 |
| F | 低压空气压缩机 |
| G | 模具温度控制器 |
| H | ISBM机器 |
| 我 | 机械臂 |
2. HGYS150-V4 Four-Station One-Step Injection Stretch Blow Molding Machine Parameter
2.1 Product Dimensions
| 不。 | Product Quantity (PCS) | Bottle Diameter (BD, mm) | Bottle Height (H, mm) | Neck Diameter (E, mm) | Max. Bottle Volume (ml) | Max. Bottle Weight (g) |
|---|---|---|---|---|---|---|
| 1 | 2 | 118 | 80 | 210 | 83 | 2500 |
| 2 | 130 | 62 | 1500 | 65 | 3 | 66 |
| 3 | 48 | 900 | 43 | 5 | 56 | 54 |
| 4 | 150 | 38 | 400 | 32 | 32 | 250 |
| 5 | 26 | 45 | 25 | 100 | 22 | 700 |
| 6 | 2826 | 100 | 1715 | 30 | 20 | 1816 |
2.2 Machine Technical Standards
| Item | 技术标准 | Description / English |
|---|---|---|
| 1 | Servo Pump System | Using 3 sets of servo pump systems |
| 2 | Servo Motor Power | Inovance / WEICHI servo motor power: 43.2KW |
| 3 | PLC / Control System | Using the Inovance / MiRLE PLC |
| 4 | Turntable Drive | Equipped with Japan Yaskawa servo motor or WEICHI servo motor with Taiwan TSUNTIEN reducer |
| 5 | High-Pressure Valve | Using the American Parker high-pressure valve |
| 6 | Air Cylinder | Using Airtak air cylinder |
| 7 | Temperature Control | Integrated control box for accurate, stable, and easy operation; alternatively, built-in temperature control system |
| 8 | Hydraulic Control Valve | Using YUKEN hydraulic valve from Taiwan |
| 9 | Oil Tube | Made of imported material from Italy |
| 10 | Screw Heating | Nano far-infrared energy-saving heating ring (10KW) |
| 11 | Blow Molding Structure | Hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function |
| 12 | Injection Unit | Controlled by single cylinder; melt motor may be hydraulic or servo motor controlled |
| 13 | Mould Compatibility | Compatible with Japanese ASB-12M mould |
| 14 | Total Machine Power | 53.2KW |
2.3 Machine Parameters
| 不。 | 范围 | Specification |
|---|---|---|
| 1 | 螺纹直径 | 50 mm (optional) |
| 2 | 理论注入能力 | 310 g |
| 3 | 注射夹紧力 | 150 KN |
| 4 | 上模行程 | 250 mm |
| 5 | 下模行程 | 205 mm |
| 6 | TEMP. Regulating Core Stroke | 250 mm |
| 7 | TEMP. Regulating Barrel Stroke | 230 mm |
| 8 | 击球 | 170 mm |
| 9 | 吹气夹紧力 | 200 KN (single side) |
| 10 | 吹气核心冲刺 | 250 mm |
| 11 | 吹塑模压 | 75 + 75 mm |
| 12 | Oil Tank Capacity | 300 L |
| 13 | Machine Size (L × W × H) | 4.2 × 1.4 × 2.9 m |
| 14 | Machine Weight | 6 T |
2.4 Product Specification
| Item | 范围 | Specification / Unit |
|---|---|---|
| 1 | Machine Name | One-step Injection Stretch Blow Moulding Machine (4-station) |
| 2 | 模型 | HGY150-V4 |
| 3 | 制造商 | 横岗 |
| 4 | Applicable Material | PET / PETG |
| 5 | 螺纹直径 | 40 mm |
| 6 | 理论注射体积 | 188 cm³ |
| 7 | 螺杆转速 | 270 r/min |
| 8 | 注射夹紧力 | 50千牛 |
| 9 | 吹气夹紧力 | 310 KN |
| 10 | 电机功率 | 180千瓦 |
| 11 | 加热功率 | 55千瓦 |
| 12 | 吹气压力 | 380 Mpa |
| 13 | 冷却水压力 | 150兆帕 |
| 14 | Machine Oil Cooler Water Pressure | 60 Mpa |
| 15 | Machine Oil Cooler Water Temperature | 150~220 °C |
| 16 | 电压 | 380 V |
| 17 | Machine Size (L×W×H) | 4200 × 1400 × 2900 mm |
| 18 | Machine Weight | TBD T |
3. Advantages of the
one-step injection stretch blow molding machine (four-station) HGY250-V4
- Integrated One-Step Process——Combines injection, stretch, and blow in a single operation for faster production.
- High Precision & Stability——Servo motors and PLC control ensure consistent bottle quality.
- Energy Efficient——Advanced nano far-infrared heating and optimized servo pumps reduce energy consumption.
- Flexible Production——Suitable for various PET/PETG bottle sizes and shapes.
- Durable Components——Uses high-quality imported parts (Parker valves, Yuken hydraulic valves, Airtak cylinders) to ensure long-term reliability.
4. Application scenarios of the
one-step injection stretch blow molding machine (four-station) HGY250-V4
- Beverage bottles (water, soda, juice)
- Oil and vinegar bottles
- Cosmetic containers
- Pharmaceutical bottles
- Other small to medium PET/PETG packaging containers
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5. FAQs
Q1: What bottle sizes can HGYS150-V4 produce? ▾
The machine supports bottles from 20 ml to 2500 ml with various neck and body diameters.
Q2: How fast is the production cycle? ▾
With four stations and integrated servo motors, the machine can produce multiple bottles per cycle, significantly improving throughput.
Q3: Is the machine compatible with existing molds?▾
Yes, it is compatible with Japanese ASB-12M molds and similar PET molds.
Customer Feedback
John D., Beverage Co., USA:
“This machine works like magic—my bottles come out perfect, and my energy bills are finally breathing!”
Emma L., Cosmetic Brand, UK:
“Switching to HGYS150-V4 was the best decision; it’s like giving my old bottling line a PhD in efficiency.”
Carlos M., Food Packaging, Spain:
“Four-station means four times the happiness—production never looked this smooth.”
